HDPE hollow wall winding pipe extrusion line
(600,700,800,900,1000,1200,1400,1500,1600MM)
LARGE DIAMETER HOLLOW WALL SPRIAL PIPE LINE
D. EQUIPMENT
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1set 1set 1set 1set 2sets 1set 1set 1set 1set 1set |
The extrusion line is mainly for producing large diameter hollow wall winding pipe. HDPE hollowness winding pipe has small masses and a low roughness coefficient, are widely used for sewerage systems, storm drains, treatment facilities and sanitation of the old pipeline, well and various sewage tanks are manufactured. Pipes with diameters from 200mm-3500mm and the stiffness classes SN 2,4,6,8,10,12,14,16. Pipe extrusion line first produces square pipes from HDPE, then with the help of a co-extruder and spiral molding machine, spirally wound onto the walls and subsequently welded together forming the pipe body. Pipe extrusion and winding system are separately controlled, can be used separately. The line energy saving, easy to transport and installation, the investment is lower, easy to maintain.
PE winding pipe making machine
The extrusion line is designed with advantaged technology and several patented technologies of our company have been applied.High speed and excellent extrusion quality by adopting two sets of single screw extruder with high efficiency performance. Unique design of composite die-head for large diameter winding pipe processing with high production efficiency. High quality of winding pipe produced by adopting the unique winding process. Easy operation and high performance by adopting an advanced PLC control system with touch LCD.
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Mode |
CS-800 |
CS-1200 |
CS-1600 |
CS-2400 |
CS-3600 |
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Output(kg/h) |
350 |
500 |
700 |
1100 |
1400 |
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Pipe diameter(mm) |
200-800 |
400-1200 |
800-1600 |
1200-2400 |
2000-3600 |
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Production speed(m/h) |
2-16 |
2-14 |
1-10 |
0.5-8 |
0.3-6 |
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Installed power(kw) |
180 |
250 |
300 |
400 |
500 |
E. TECHNICAL PARAMETER OF EQUIPMENT
| Ⅰ.Hollow square stock extruder model：SJ100X301.1 type1.2 Center height1.3 Max output
2. screw 1． diameter 2． L/D 3． material 4． surface treatment 5． depth of nitration 6． rotate speed 3. machine barrel 3.1. material 3.2. surface treatment 3.3. depth of nitration 3.4. heating zone 3.5. heating type 3.6. heating power 3.7. cooling type 3.8. cooling power 4. positive gear box 4.1 material of box 4.2 gear type 4.3 gear material 4.4 axle 4.5 material of axle 4.6 lubrication system 5. main electric machine 5.1 type of electric machine 5.2 power of electric machine 5.3 rotate speed 5.4 timing 5.5 power 6. loading equipment 6.1 type 6.2 power 6.3 max convey ability |
Single screw extruder1000mm600kg/h
100mm 30 38CrMoAlA nitrogen 0.50-0.70mm 0-140r/min
38CrMoAlA nitrogen 0.50-0.70mm 6 Ceramic heating collar 56kw Blower cooling 0.25kwX6
HT200 Bevel wheel 20CrMnTi, carburation，quenching imported 40Cr Pressure lubrication
AC motor 90kw 1500 r/min 1set (ABB) 3p*380V*50HZ
Vacuum loading automatically 2.2kw 1000kg/h |
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II. melt rubber extruder type：SJ75X30 1.main motor1.1 type
1.2 center height 1.3 max output 2. screw 2.1 diameter 2.2 L/D 2.3 material 2.4 surface treatment 2.5 depth of nitration 2.6 rotate speed 3. machine barrel 3.1 material 3.2 surface treatment 3.3 depth of nitration 3.4 heating zone 3.5 heating type 3.6 heating power 3.7 cooling type 3.8 cooling power 4. positive gear box 4.1 material of box 4.2 gear type 4.3 gear material 4.4 axle 4.5 material of axle 4.6 lubrication system 5. main motor 5.1 type of electric machine 5.2 power of electric machine 5.3 rotate speed 5.4 timing 5.5 power 6. loading equipment 6.1 type 6.2 power 6.3 max convey ability |
(treated by preventing from marine corrosion) Single screw extruder1000mm220kg/h
75mm 30 38CrMoAlA nitrogen 0.50-0.70mm 0-140r/min
38CrMoAlA nitrogen 0.50-0.70mm 5 Ceramic heating collar 25kw Blower cooling 0.25kwX5
HT200 Bevel wheel 20CrMnTi, carburation，queching imported 40Cr pressure
AC MOTOR 55kw 1500 r/min 1set (ABB) 3p*380V*50HZ
Vacuum loading automatically 1.5kw 800kg/h |
Ⅲ. hollow square stock extruding die head
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 (thickness8.5mm)outline dimension105mmX105mm3Cr17Helix incoming
Stain steel heating collar 15KW |
| IV. SFZC hollow square stock vacuum forming water tank
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1set6000mm
Stain steel 164pcs 1 4kw 1 4kw + 500mm 0.75KW + 50mm 1200mm 6250mm 780mm ~1600kG
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V.SFPC hollow square stock spray water tank
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2setSpray cooling
6000mm Stain steel 1 3kw 124pcs 1100mm 6250mm 780mm ~1200kg |
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VI. SRHJT-50 melt rubber welding die head
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1set
20mm Center incoming stock 3Cr17 6KW |
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| VII. CRFJ-1600 pipe winding forming machine
1.max inner diameter 2. model of positive gear box 3. hot wind power 4. frequency controller 5. total 6. traction 7. outline dimension |
 2000mmX15 3kw ABB 22KW 200KN 3500mmx3000mmx3600mm |
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Ⅷ. SDQGJ-1600 pipe cutting machine
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350mm
2000mm 3KW 600mm |
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Ⅸ.SGXL-1600 unloading bracket
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Pneumatic unloading
6000mm |
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X. Temperature control system
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SIEMENS
RKC ABB |
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Ⅺ. provide free spare parts with machine（ 2 years consumption）
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model |
Spare parts |
amount |
remarks |
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SJ100X30 SJ75X30 |
Machine barrel thermoelectric pair |
6 pcs |
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Power off protection |
6 pcs |
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AC contactor |
6 pcs |
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Middle contactor |
6pcs |
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button |
6pcs |
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Option switch |
6pcs |
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Stain steel heating collar |
3set |
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controller |
3pcs |
RKC、FUJI |
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O type ring |
3set |
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Gear axle oiltight |
6 pcs |
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Temperature controller |
6 pcs |
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Electric carbon brush |
3sets |
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Cross screw driver |
2pcs |
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Straight screw driver |
2pcs |
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General utility wrench |
2pcs |
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Inner hexagon spanner |
2sets |
Selected by mold |
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vacuum(spray)sizing water tank 100 |
nilometer |
12pcs |
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slirubber |
6㎡ |
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Sealing spare parts |
50~60m |
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Single nuzzle |
100pcs |
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Power off protection |
8pcs |
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AC contactor |
8pcs |
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Middle contactor |
8pcs |
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Electromagnetic value |
6pcs |
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Forming machine 2000 |
Roller axle |
20 pcs |
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axle |
30 pcs |
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Cutting device 105 |
Saw bit |
6pcs |
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Electromagnetic value |
6pcs |
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Electromagnetic switch |
3 pcs |
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Air tube |
50m |
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Soft tube |
15m |
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throat bone |
10pcs |
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Square pipe die head |
Thermoelectric pair |
3pcs |
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Stain steel heating collar |
2set |
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High strength screw |
30pcs |
