HDPE Hollow Wall Winding Pipe Production Line

Short Description:

Product Detail

Product Tags

The extrusion line is mainly for producing hollow wall winding pipe. HDPE hollowness winding pipe has small masses and a low roughness coefficient, are widely used for sewerage systems, storm drains, treatment facilities and sanitation of the old pipeline, well and various sewage tanks are manufactured. Pipes with diameters from 200mm-4000mm and the stiffness classes SN 2,4,6,8,10,12,14,16. Pipe extrusion line first produces square pipes from HDPE, then with the help of a co-extruder and spiral molding machine, spirally wound onto the walls and subsequently welded together forming the pipe body. Pipe extrusion and winding system are separately controlled, can be used separately. The line energy saving, easy to transport and installation, the investment is lower, easy to maintain.

The extrusion line is designed with advantaged technology and several patented technologies of our company have been applied. High speed and excellent extrusion quality by adopting two sets of single screw extruder with high efficiency performance. Unique design of composite die-head for large diameter winding pipe processing with high production efficiency. High quality of winding pipe produced by adopting the unique winding process. The cutting machine can choose single cutting machine or thread cutting and milling integrated machine, with good sealing and high safety factor. All parts of the production line run in perfect synchronization，easy operation and high performance by adopting an advanced PLC control system with touch LCD.

SCHG-630-1600(600,700,800,900,1000,1200,1400,1500,1600MM)
LARGE DIAMETER HOLLOW WALL SPRIAL PIPE LINE

A. WORKING ENVIROMENT: location: power: humidity: temperature:	landnon-danger zone85% non-condensation0~40℃
B. USING CONDITION: power: used for electric machine driving: used for controller and control system: requirement of cooling water: requirement of compressed air:	3P 380V（-10%，+5%） 50HZSingle phase 220+ 10% 50HZ15℃-26℃ pressure≥0.3MPa≥0.6-0.8Mpa
C. MAIN TECHNICAL PARAMETER OF PRODUCTION LINE： technics of pipe molding pipe diameter range material max output direction of operation power of installment power consumption color of production line outline dimension total weight	Wrap-and-solder spliceDiameter:800mm~1600mm,length:6000mm,8000mm.PE or recyle granules650kg/hFrom right to left~350kw~220KWblue，white or customer provide colordisc30000mm×18000mm×3800mm~22000kg
D. EQUIPMENT hollow square stock SJ100X30 single screw extruder melt rubber SJ75X30 single screw extruder hollow square stock extruding die head SFZC hollow square stock vacuum forming water tank SFPC hollow square stock spray cooling water tank SRHJT-50 melt rubber welding die head CRFJ-1600 pipe winding forming machine SDQGJ-1600 pipe cutter SGXL-1600 unloading bracket temperature control system	1set1set1set1set2sets1set1set1set1set1set

E. TECHNICAL PARAMETER OF EQUIPMENT

Ⅰ.Hollow square stock extruder model：SJ100X301.1 type1.2 Center height1.3 Max output2. screw1． diameter2． L/D3． material4． surface treatment5． depth of nitration 6． rotate speed 3. machine barrel 3.1. material 3.2. surface treatment 3.3. depth of nitration 3.4. heating zone 3.5. heating type 3.6. heating power 3.7. cooling type 3.8. cooling power 4. positive gear box 4.1 material of box 4.2 gear type 4.3 gear material 4.4 axle 4.5 material of axle 4.6 lubrication system 5. main electric machine 5.1 type of electric machine 5.2 power of electric machine 5.3 rotate speed 5.4 timing 5.5 power 6. loading equipment 6.1 type 6.2 power 6.3 max convey ability	Single screw extruder1000mm600kg/h100mm 30 38CrMoAlA nitrogen 0.50-0.70mm 0-140r/min 38CrMoAlA nitrogen 0.50-0.70mm 6 Ceramic heating collar 56kw Blower cooling 0.25kwX6 HT200 Bevel wheel 20CrMnTi, carburation，quenching imported 40Cr Pressure lubrication AC motor 90kw 1500 r/min 1set (ABB) 3p380V50HZ Vacuum loading automatically 2.2kw 1000kg/h
II. melt rubber extruder type：SJ75X301.main motor1.1 type1.2 center height1.3 max output2. screw2.1 diameter2.2 L/D2.3 material2.4 surface treatment2.5 depth of nitration2.6 rotate speed3. machine barrel3.1 material 3.2 surface treatment 3.3 depth of nitration 3.4 heating zone 3.5 heating type 3.6 heating power 3.7 cooling type 3.8 cooling power 4. positive gear box 4.1 material of box 4.2 gear type 4.3 gear material 4.4 axle 4.5 material of axle 4.6 lubrication system 5. main motor 5.1 type of electric machine 5.2 power of electric machine 5.3 rotate speed 5.4 timing 5.5 power 6. loading equipment 6.1 type 6.2 power 6.3 max convey ability	(treated by preventing from marine corrosion)Single screw extruder1000mm220kg/h75mm3038CrMoAlAnitrogen0.50-0.70mm0-140r/min 38CrMoAlAnitrogen0.50-0.70mm5Ceramic heating collar 25kw Blower cooling 0.25kwX5 HT200 Bevel wheel 20CrMnTi, carburation，queching imported 40Cr pressure AC MOTOR 55kw 1500 r/min 1set (ABB) 3p380V50HZ Vacuum loading automatically 1.5kw 800kg/h
Ⅲ. hollow square stock extruding die head hollow square stock sectional dimension： material of die head structure heating type of die head heating power of die head	(thickness8.5mm)outline dimension105mmX105mm3Cr17Helix incomingStain steel heating collar15KW
IV. SFZC hollow square stock vacuum forming water tank amount length of water tank material of water tank nuzzle amount amount of vacuum pump power of vacuum pump amount of water pump power of water pump shuttle distance power of shuttle distance moving distance from right to left standard extruding height length width weight	1set6000mmStain steel164pcs14kw14kw+ 500mm0.75KW+ 50mm1200mm6250mm780mm~1600kG
V.SFPC hollow square stock spray water tank amount type length of water tank material of water tank amount of water pump power of water pump nuzzle amount extruding standard height length width weight	2setSpray cooling6000mmStain steel13kw124pcs1100mm6250mm780mm~1200kg
VI. SRHJT-50 melt rubber welding die head amount diameter of neck ring mold structure material heating power	1set20mmCenter incoming stock3Cr176KW
VII. CRFJ-1600 pipe winding forming machine1.max inner diameter2. model of positive gear box3. hot wind power4. frequency controller5. total6. traction7. outline dimension	2000mmX153kwABB22KW200KN3500mmx3000mmx3600mm
Ⅷ. SDQGJ-1600 pipe cutting machine diameter of saw bit diameter of cutting cutting power moving distance of steelwork	350mm2000mm3KW600mm
Ⅸ.SGXL-1600 unloading bracket unloading type length	Pneumatic unloading6000mm
X. Temperature control system apparatus element temperature control system timing system	SIEMENSRKCABB

Ⅺ. provide free spare parts with machine( 2 years consumption)

model	Spare parts	amount	remarks
SJ100X30SJ75X30	Machine barrel thermoelectric pair	6 pcs
	Power off protection	6 pcs
	AC contactor	6 pcs
	Middle contactor	6pcs
	button	6pcs
	Option switch	6pcs
	Stain steel heating collar	3set
	controller	3pcs	RKC、FUJI
	O type ring	3set
	Gear axle oiltight	6 pcs
	Temperature controller	6 pcs
	Electric carbon brush	3sets
	Cross screw driver	2pcs
	Straight screw driver	2pcs
	General utility wrench	2pcs
	Inner hexagon spanner	2sets	Selected by mold
vacuum(spray)sizing water tank 100	nilometer	12pcs
	slirubber	6㎡
	Sealing spare parts	50~60m
	Single nuzzle	100pcs
	Power off protection	8pcs
	AC contactor	8pcs
	Middle contactor	8pcs
	Electromagnetic value	6pcs
Forming machine 2000	Roller axle	20 pcs
Forming machine 2000	axle	30 pcs
Cutting device 105	Saw bit	6pcs
	Electromagnetic value	6pcs
	Electromagnetic switch	3 pcs
	Air tube	50m
	Soft tube	15m
	throat bone	10pcs
Square pipe die head	Thermoelectric pair	3pcs
	Stain steel heating collar	2set
	High strength screw	30pcs