High Quality PP Double Layer Board Production Machine - PE PP ABS PMMA sheet production line – Cuishi

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Our mission is to become an innovative supplier of high-tech digital and communication devices by providing value added design, world-class manufacturing, and service capabilities for Ppr Pipe Making Machine, Grinding Machine, Corruagated Pipe Machine, Our highly specialized process eliminates the component failure and offers our customers unvarying quality, allowing us to control cost, plan capacity and maintain consistent on time delivery.

High Quality PP Double Layer Board Production Machine - PE PP ABS PMMA sheet production line – Cuishi Detail:

PE ,PP ,ABS , PS ,PMMA single layer and multi-layer Plastic Sheet Extrusion Line
PE PP ABS PMMA sheet production line (1)

PE PP ABS PMMA sheet production line (2)

PE PP ABS PMMA sheet production line (5)

Description:
This production line consists of single screw plastic extruder, vacuum automatic feeding unit, dehumidifiers drying hopper, sheet die, 3 roller-ray unit, heating and leveling unit, roll cooling unit, edge cutting unit, traction, shearing unit, roller conveyor unit. With the characteristics of compact structure, superior performance, Screw and barrel optimized design and use of high-performance alloy 38CrMoAiA professional processing which ensure that the whole production line uniform plastics hand stable extrusion, high yield, long life and other advantages. The barrel uses casting aluminum heater heating, wind cooling and precise electronic temperature control instrument; Precise sizing and roller-ray unit to adjust the template good shape; Cutting unit adopt the fixed-length cutting to ensure the accurate length.

Applications:
PE PP ABS PMMA sheet production line (9)
PE/PP/ABS Single and Multi-layer Sheet is mainly applies to medical appliance parts, sealing, cutting board, widely used in chemical industry, machinery, electric power, clothing, packaging, and food industries, in gas transportation, water supply, water drainage, agricultural irrigation, and oil fields and post and communication, and other fields, especially in the gas transport to be universal application.
PE PP ABS PMMA sheet production line (10)
Superior Quality PE PP PVC ABS PS Sheet Board Making Machine Production Line

Production Line Composition
Single screw or double screw extruder, screen changer and mould, three roller calender, cooling bracket, haul off machine, transverse cutting machine, auto-stacker (or winder).

Advantages
Absorbing the international advanced technology and crafts, we have developed these PE/PP/PVC/ ABS/ PS/PC/PMMA board sheet production lines, which is mainly used to produce PE/PP/PVC/ ABS/ PS/PC/PMMA board sheet with the thickness 0.35-60mm, width 500-3000mm.

Parameter
All the parts and components of the production line are from world famous brand, combined with our company’s years of experience and mature technology in producing the board (sheet) machines, make the machine is more reliable and perfect.
Application scenarios:
1.PP thick board
PP thick board can be widely used in chemical industry, food industry, anti-corrosion industry, purification industry, and environmental protection equipment production industry.
2. PE thick board
PP thick board is widely used in chemical, electric power and other industries, and HDPE sheets can also be used as engineering plastics in machinery, chemical and other equipment, and are widely used in the manufacture of ice hockey rink wall panels.
3. ABS thick board
ABS thick board is widely used in home appliances, electronics, packaging, medical equipment and other fields.
4.PS board sheet
PS board sheet, PS co-extruded two-color sheet, PS board sheet are used in construction, advertising, transportation, medicine, civil goods, industry, lighting, home furnishing, etc.
5. PC board
PC,board,widely used in construction, engineering and decoration, etc.
6. PMMA acrylic board
PMMA acrylic board is widely used in refrigerators, air conditioners, advertising, construction, environmental protection chemicals, bathroom and other fields.
7. PVC sheet/board
Wall panel decoration, Blister products and so on.

Specifications:

Screw drive motor power	30-315kw
Screw diameter	45-150mm
Screw L/D ratio	33/1-38/1
Max screw speed	110rpm
Max extruding product capacity	30-600kg/h
Max production line speed	10m/min
Products width	600-2500mm
Products thickness	0.6-20mm

Equipment lists

NO	Machine Name	QTY
1	Conical double screw extruder or Single screw extruder	1 set
2	metering pump and screen changer	1 set
3	Mould	1 set
4	Three roller calender machine	1 set
5	Temperature Control for calender	1 set
6	Cooling bracket ,edge cutting device	1 set
7	Haul-off machine	1 set
8	Auto- Stacker or Double station winder	1 set
9	Electrical control part	1 set
NO	Machine Name	QTY
1	Conical double screw extruder or Single screw extruder	1 set
2	metering pump and screen changer	1 set
3	Mould	1 set
4	Three roller calender machine	1 set
5	Temperature Control for calender	1 set
6	Cooling bracket ,edge cutting device	1 set
7	Haul-off machine	1 set
8	Auto- Stacker or Double station winder	1 set
9	Electrical control part	1 set

PE PP ABS PMMA sheet production line (7)

Screw: Big output & L/D ratio. Two stage unique design effects, with low temperature plastication concept.
Barrel: barrel is made of special steel alloy, and is equipped with aluminum thermal foil with air cooling system.
Gearbox: gears are made of steel alloy with heat treatment and are finished with surface precision grinding. By using oil injection cooling system, it reduces noise when operating under high RPM and enhances the life span of gears.
Motor: AC motor, selected famous brand products. Controlled by Omron Inverter.
Control system: Adopt selected high quality and famous brand products from Europe, and Japan manufactures. Machine works more stable and longer working-period.

Model	SJ-90/33
Extrude central height	1000mm
Max. output	300kg/h
High efficiency screw
Diameter	90mm
L/D	33:1
Material	38CrMoAlA
Surface Treatment	Nitrided and Polished
Screw rotation speed	20～116r/min
Barrel screw	High-speed new design screw
Barrel
Material	38CrMoAlA
Inner Surface treatment	Nitrided, ground
Heating method	By ceramic
Heating control zones	6zones
Heating power	36KW
Cooling system	By blower fan
Cooling zones	6zones
Cooling power	0.25KW*6

Gearbox
Material of the house	QT200
Gear type	Helical gears
Material of the gear	20CrMnTi
Heat treatment of the gear surface	Quenching
Material of the axes bearings	40CrImported high quality bearing
Feeding block
Material	Q235
Method	Water circled cooling system
Automatic feeder
Method	With vacuum suction method
Max transporting quantity	500kg/h
Driving motor
Method	AC motor, 90KW
Control system	Omron AC frequency converser
Overall dimension(L x W x H)	3650mm x 600mm x 2800mm
Weight	3000kg

PE PP ABS PMMA sheet production line (4)

Three roller Calender and side cutter One set

Product Width		mm	1220
Ready products thickness, or gap	Min.	mm	0.2
Ready products thickness, or gap	Max.	mm	1.0
Roller diameter	Upper roller, sup	mm	Ø400
	Middle roller, med	mm	Ø400
	Bottom roller, inf	mm	Ø315
Roller length		mm	1300
The thickness of chrome surface		mm	0.1- 0.12
Surface chrome conditions		class	12
No. of rollers		Pcs	3
Max. Linear speed		m/min	15
Driving motor power		kw	2.2
Driving motor quantity		Pcs	3
Moving motor power		kw	0.75
Max. elevating dist. Of upperor bottom roller		mm	50