New Arrival China Pvc Pipe Production Line - large diameter pe hollow wall winding pipe machine – Cuishi

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New Arrival China Pvc Pipe Production Line - large diameter pe hollow wall winding pipe machine – Cuishi Detail:

(600,700,800,900,1000,1200,1400,1500,1600MM)

LARGE DIAMETER HOLLOW WALL SPRIAL PIPE LINE

D. EQUIPMENT

hollow square stock SJ100X30 single screw extruder
melt rubber SJ75X30 single screw extruder
hollow square stock extruding die head
SFZC hollow square stock vacuum forming water tank
SFPC hollow square stock spray cooling water tank
SRHJT-50 melt rubber welding die head
CRFJ-1600 pipe winding forming machine
SDQGJ-1600 pipe cutter
SGXL-1600 unloading bracket
temperature control system

1set

2sets

1set

extrusion line1
extrusion line2

The extrusion line is mainly for producing large diameter hollow wall winding pipe. HDPE hollowness winding pipe has small masses and a low roughness coefficient, are widely used for sewerage systems, storm drains, treatment facilities and sanitation of the old pipeline, well and various sewage tanks are manufactured. Pipes with diameters from 200mm-3500mm and the stiffness classes SN 2,4,6,8,10,12,14,16. Pipe extrusion line first produces square pipes from HDPE, then with the help of a co-extruder and spiral molding machine, spirally wound onto the walls and subsequently welded together forming the pipe body. Pipe extrusion and winding system are separately controlled, can be used separately. The line energy saving, easy to transport and installation, the investment is lower, easy to maintain.

PE winding pipe making machine

extrusion line3

The extrusion line is designed with advantaged technology and several patented technologies of our company have been applied.High speed and excellent extrusion quality by adopting two sets of single screw extruder with high efficiency performance. Unique design of composite die-head for large diameter winding pipe processing with high production efficiency. High quality of winding pipe produced by adopting the unique winding process. Easy operation and high performance by adopting an advanced PLC control system with touch LCD.

Mode	CS-800	CS-1200	CS-1600	CS-2400	CS-3600
Output(kg/h)	350	500	700	1100	1400
Pipe diameter(mm)	200-800	400-1200	800-1600	1200-2400	2000-3600
Production speed(m/h)	2-16	2-14	1-10	0.5-8	0.3-6
Installed power(kw)	180	250	300	400	500

extrusion line4
extrusion line5
extrusion line6

E. TECHNICAL PARAMETER OF EQUIPMENT

extrusion line7
extrusion line8

Ⅰ.Hollow square stock extruder model：SJ100X301.1 type1.2 Center height1.3 Max output2. screw

1． diameter

2． L/D

3． material

4． surface treatment

5． depth of nitration

6． rotate speed

3. machine barrel

3.1. material

3.2. surface treatment

3.3. depth of nitration

3.4. heating zone

3.5. heating type

3.6. heating power

3.7. cooling type

3.8. cooling power

4. positive gear box

4.1 material of box

4.2 gear type

4.3 gear material

4.4 axle

4.5 material of axle

4.6 lubrication system

5. main electric machine

5.1 type of electric machine

5.2 power of electric machine

5.3 rotate speed

5.4 timing

5.5 power

6. loading equipment

6.1 type

6.2 power

6.3 max convey ability

Single screw extruder1000mm600kg/h100mm

38CrMoAlA

nitrogen

0.50-0.70mm

0-140r/min

38CrMoAlA

nitrogen

0.50-0.70mm

Ceramic heating collar

56kw

Blower cooling

0.25kwX6

HT200

Bevel wheel

20CrMnTi, carburation，quenching

imported

40Cr

Pressure lubrication

AC motor

90kw

1500 r/min

1set (ABB)

3p*380V*50HZ

Vacuum loading automatically

2.2kw

1000kg/h

&nbsp:

II. melt rubber extruder type：SJ75X30

1.main motor1.1 type1.2 center height

1.3 max output

2. screw

2.1 diameter

2.2 L/D

2.3 material

2.4 surface treatment

2.5 depth of nitration

2.6 rotate speed

3. machine barrel

3.1 material

3.2 surface treatment

3.3 depth of nitration

3.4 heating zone

3.5 heating type

3.6 heating power

3.7 cooling type

3.8 cooling power

4. positive gear box

4.1 material of box

4.2 gear type

4.3 gear material

4.4 axle

4.5 material of axle

4.6 lubrication system

5. main motor

5.1 type of electric machine

5.2 power of electric machine

5.3 rotate speed

5.4 timing

5.5 power

6. loading equipment

6.1 type

6.2 power

6.3 max convey ability

(treated by preventing from marine corrosion)

Single screw extruder1000mm220kg/h

75mm

38CrMoAlA

nitrogen

0.50-0.70mm

0-140r/min

38CrMoAlA

nitrogen

0.50-0.70mm

Ceramic heating collar

25kw

Blower cooling

0.25kwX5

HT200

Bevel wheel

20CrMnTi, carburation，queching

imported

40Cr

pressure

AC MOTOR

55kw

1500 r/min

1set (ABB)

3p*380V*50HZ

Vacuum loading automatically

1.5kw

800kg/h

Ⅲ. hollow square stock extruding die head

hollow square stock sectional dimension：
material of die head
structure
heating type of die head
heating power of die head

(thickness8.5mm)outline dimension105mmX105mm3Cr17Helix incomingStain steel heating collar

15KW

IV. SFZC hollow square stock vacuum forming water tank

amount
length of water tank
material of water tank
nuzzle amount
amount of vacuum pump
power of vacuum pump
amount of water pump
power of water pump
shuttle distance
power of shuttle distance
moving distance from right to left
standard extruding height
length
width
weight

1set6000mmStain steel

164pcs

4kw

+ 500mm

0.75KW

+ 50mm

1200mm

6250mm

780mm

~1600kG

V.SFPC hollow square stock spray water tank

amount
type
length of water tank
material of water tank
amount of water pump
power of water pump
nuzzle amount
extruding standard height
length
width
weight

2setSpray cooling6000mm

Stain steel

3kw

124pcs

1100mm

6250mm

780mm

~1200kg

VI. SRHJT-50 melt rubber welding die head

amount
diameter of neck ring mold
structure
material
heating power

1set20mm

Center incoming stock

3Cr17

6KW

VII. CRFJ-1600 pipe winding forming machine

1.max inner diameter

2. model of positive gear box

3. hot wind power

4. frequency controller

5. total

6. traction

7. outline dimension

2000mmX153kw

ABB

22KW

200KN

3500mmx3000mmx3600mm

Ⅷ. SDQGJ-1600 pipe cutting machine

diameter of saw bit
diameter of cutting
cutting power
moving distance of steelwork

350mm2000mm

3KW

600mm

Ⅸ.SGXL-1600 unloading bracket

unloading type
length

Pneumatic unloading6000mm

X. Temperature control system

apparatus element
temperature control system
timing system

SIEMENSRKC

ABB

Ⅺ. provide free spare parts with machine（ 2 years consumption）

model	Spare parts	amount	remarks
SJ100X30 SJ75X30	Machine barrel thermoelectric pair	6 pcs
	Power off protection	6 pcs
	AC contactor	6 pcs
	Middle contactor	6pcs
	button	6pcs
	Option switch	6pcs
	Stain steel heating collar	3set
	controller	3pcs	RKC、FUJI
	O type ring	3set
	Gear axle oiltight	6 pcs
	Temperature controller	6 pcs
	Electric carbon brush	3sets
	Cross screw driver	2pcs
	Straight screw driver	2pcs
	General utility wrench	2pcs
	Inner hexagon spanner	2sets	Selected by mold
vacuum(spray)sizing water tank 100	nilometer	12pcs
	slirubber	6㎡
	Sealing spare parts	50~60m
	Single nuzzle	100pcs
	Power off protection	8pcs
	AC contactor	8pcs
	Middle contactor	8pcs
	Electromagnetic value	6pcs
Forming machine 2000	Roller axle	20 pcs
Forming machine 2000	axle	30 pcs
Cutting device 105	Saw bit	6pcs
	Electromagnetic value	6pcs
	Electromagnetic switch	3 pcs
	Air tube	50m
	Soft tube	15m
	throat bone	10pcs
Square pipe die head	Thermoelectric pair	3pcs
	Stain steel heating collar	2set
	High strength screw	30pcs