PE pipe extrusion line 16-110mm
DESCRIPTION OF GOODS:
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Name of Commodity
Quantity 16-110mm PE pipe production line SJ70/30 extruder with auto loader and dryer (37KW motor ，ABB/Delta inverter ,siemens contactor ,ORMON /DELTA Temperature control meters with output 150-180kg/h 1 set SJ30 color line extruder for marking line 1 set 16-110mm pipe mould /die head and die pin and die bushing 1 set 6m vacuum tank with 304 stainless 1 set 6m cooling water tank 1 set Hauling off unit without the window and frame 1 set Cutter machine 1 set Stacker 1 set Double position winder 16-40mm 1 set Spare parts free Test pipe machine charge 10HP air chiller air cooling type water chiller 1 set Crusher 20-110mm swp400 with 18.5kw 1 set Laser printer 1 set Air compressor 11kw 1 set Welding machine for hdpe pipes 32/110mm 1 set
HDPE 110mm pipe extrusion production line
General description:
1、Product size: PE Pipe OD16-OD110mm ,Pipe wall thickness according to buyer’s requirement
2、Max Output capacity:180kg/h
3、Inlet Cooling water temperature: <25℃ Air pressure: > 0.6Mpa
4、Electric power supply: 3Phase/380V/50HZ
5.fit for PE new and recycling material .
6.design L for pipe machine.length within 21meters
16―110 PE pipe production line
A. Necessary Machines for 16-110mm PE Pipe Extrusion Line
1 set of automatic vacuum loader
1set of hopper dryer
1 set of Single-Screw Extruder – SJ65/33
1 set of SJ25/25 co-extruder
1 set automatic screen changer
1 complete set Moulds for 16-110mm
1 set of Vacuum Calibration and Cooling water Tank
1 set of two pedrails tractor
1 set of free dusty Cutter
B． Detail Technical Parameters of Each Above \machines
The process flow of PE pipe production line as following:
Material feeder → Hopper dryer→ Extruding & Molding→ Vacuum Calibration and Cooling → Printer→ Hauling off→ Cutting →final PE pipe
1. Automatic material loader
|
NO |
Description |
Unit |
ZJ-200 |
| ﹡ working principle: vacuum suction﹡ automatic start and stop the loading action | |||
| Function: charge PE granules into hopper dryer | |||
| 1 | Static pressure max. | Pa | 9800 |
| 2 | Motor power | KW | 1.1 |
| 3 | Electric power supply required | As request | |
| 4 | capacity | 5m | 200kg/h |
| 10m | 150kg/h | ||
| 5 | Suction hopper volume | L | 10 |
1. 1 set of Hopper dryer
| NO | Description | Unit | Remarks |
| 1 | Barrel diameter | mm | 600 |
| 2 | Material | / | Stainless steel |
| 3 | Sight glass window | / | yes |
| 4 | Down slide door plate | / | yes |
| 5 | Heating power | Kw | 9 |
| 6 | Power of air blower | kw | 0.55 |
3. 1 set of SJ65/33 single screw extruder
| ﹡Screw、barrel design and manufacturing absorb European advanced technology(from big famous screw barrel company)﹡Screw and barrel material：38CrMoAlA，nitriding treated﹡Exclusive screw for PE material make sure good plasticizing effect﹡adopt original famous electric components with high steady running quality .﹡Gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box
﹡Self protective system: Over current protective of motor Over pressure protective of screw |
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| General description | Main electric elements | Frequency inverter:ABB /delta AC Contactor: Schneider or siemensAir-break switch: SchneiderTemperature controller: omron/delta Voltage meter and current meter: DELIXI |
| Output | Around 200kg/h | |
| Connect type of extruder and mould | Bolt connection | |
| Advantages | Main parts adopt top-rank brandStrict real time quality control | |
| Screw | Diameter(mm) | 70mm |
| L/D | 30/1 | |
| Material | 38CrMoAlA, Nitrogen treated | |
| Heating | Casting aluminum heater with stainless steel outer cover | |
| Heating segments | 5 zone | |
| Heating power | 20kw | |
| Barrel | Barrel type | With feeding groove; Water cooling inlet orifice |
| Cooling | Cooling by blower,temperature control accuracy: ±1℃ | |
| Cooling segment | 5 segments | |
| Material | 38CrMoAlA, Nitrogen treated | |
| Drive and Transmission system | Main motor power（KW） | 37kw famous brand in china |
| Speed adjusting mode of main motor | Variable frequency conversion | |
| Rotating speed of main motor (r/min) | 1500r/min | |
| Gear box | Hard gear tooth face Low noise designShaft: NSK of JapanMaterial of gear: 20CrMnTi |
|
4. 1 set of mark line co-extruder SJ25/25
|
Item |
Description |
Unit |
SJ25/25 |
|
1 |
Diameter of the Screw |
mm |
25 |
|
2 |
Ratio of length to diameter |
|
25:1 |
|
3 |
Output |
Kg/h |
1.5-10 |
|
4 |
Rotation Speed of the Screw |
rev/min |
5-50 |
|
5 |
Material of the Screw barrel and the Screws |
|
38CrMoAlA |
|
6 |
Gear box |
|
Hard tooth face , low noise design |
|
7 |
Heating Capacity of the Screw barrel |
KW |
6 |
|
8 |
Heating areas of the barrel |
|
2 |
|
9 |
Main Motor Power |
Kw |
0.75 |
|
10 |
Speed Adjusting Mode |
|
frequency conversion |
|
11 |
Cooling for barrel |
|
Air flow cooling, 2- areas |
|
12 |
Height of the Screw Axes |
mm |
1000 |
|
13 |
Temperature controller |
|
Brand: omron, Japan |
|
14 |
Frequency Converter |
|
Brand: ABB, Japan |
|
15 |
Figure dimension |
mm |
1450×450×1500 |
|
16 |
Weight |
kg |
250 |
5. 1 set of mould for HDPE pipes with diameters from 16–110mm
|
Item |
Description |
Unit |
Remark |
||||
| ﹡ New type calibrator make sure good cooling effect and high speed extrusion | |||||||
|
1 |
Diameter range(OD) |
mm |
16-110mm | ||||
|
2 |
Wall thickness |
/ |
as per customer’s request | ||||
|
3 |
Mould material |
/ |
40Cr |
||||
|
4 |
Material of the calibration Bushing |
/ |
Sternum Bronze copper |
||||
| Specification | Wall thickness PN10(SDR17) | Wall thickness PN16（SDR11） | |||||
| 16mm | 1.8mm（SDR9） | ||||||
| 20mm | 1.9mm | ||||||
| 25mm | 1.8mm | 2.3mm | |||||
| 32mm | 1.9mm | 2.9mm | |||||
| 40mm | 2.4mm | 3.7mm | |||||
| 50mm | 3.0mm | 4.6mm | |||||
| 63mm | 3.8mm | 5.8mm | |||||
| 75mm | 4.5mm | 6.8mm | |||||
| 90mm | 5.4mm | 8.2mm | |||||
| 110mm | 6.0mm | 10.0mm | |||||
6. 1 set of Vacuum Calibration and cooling tank
| NO | Description | Unit | Remark |
| ﹡ automatic water level control﹡ electric cabinet with water-proof protection﹡ forceful concentrated spraying water cooling with good cooling effect﹡ vacuum pump and water pump adopts intelligent pump with self protection function﹡ Perfect pipeline design can keep nozzle unblocked
|
|||
| Function: calibrate the outer diameters and cooling pipe primarily | |||
| 1 | Length of the tank | mm | 6000 |
| 2 | Material of water tank | stainless steel, SUS304 | |
| 3 | Sizing bushing material | Stannum-bronze | |
| 4 | Cooling Mode | Spray-pouring cooling | |
| 5 | Pouring areas | 4 | |
| 6 | Water Pump Power | KW | 1.5kw×2set |
| 7 | Vacuum Pump Power | KW | 4kw |
1 set of Hauling off Machine
| NO | Description | Unit | Remark |
| ﹡Pneumatic clamping, variable frequency speed adjusting﹡adopt famous brand cylinder | |||
| Function: haul off PE pipe stably and synchronal with extruder speed | |||
| 1 | Available pedrail length | mm | 1400 |
| 2 | Clamping Mode | Pneumatically | |
| 3 | Speed Adjusting Mode | Frequency Conversion | |
1 set of laser printer
1 set of meter counting cutter
| NO | Description | Unit | Remark |
| automatic dust free cutting, with meter counting function﹡Saw blade adopts carbide bladeAlert Alarm and counting set of free dustu cutter | |||
| Function: cut HDPE pipe in fixed length | |||
| 1 | Cutter type | Automatic meter counting cutter | |
| 2 | Suitable cutting pipe diameter | 16-110mm | |
| 3 | Cutting speed | Synchronization, automatic cut in fixed length | |
| 4 | Motor power | KW | 2.2 |
| 5 | Material of Cutting Saw | Alloy steel | |
| 6 | Clamping Mode | Pneumatically Drive | |
| 8 | Maximum cutting thickness | mm | 18 |
| 9 | Suitable cutting speed | m/min | 12 |
Winder photo :
Parameters and configuration table of chiller
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Configuration Detailed |
1 |
Compresso：Panasonic, Japan（Fully enclosed scroll type,5P*2sets） |
|
2 |
Electrical components: Schneider, France |
|
|
3 |
Water pump: Source of Taiwan, China （Lift：13m,Flow rate:12m³,Pipe diameter interface:DN40） |
|
|
4 |
Evaporator: Shunyike |
|
|
5 |
Condenser: Shunyike |
|
|
6 |
Dry filter: Zhejiang Hongsen |
|
|
7 |
Expansion valve: Zhejiang Hongsen |
|
|
8 |
Fan: Qingdao Juwei |
|
|
9 |
Microcomputer control panel:Taiwan Bangpu |
|
|
10 |
Refrigerant:Dongyue R22 |
|
|
11 |
Copper pipe:Jinlong Longyu(1.0mm) |
|
|
12 |
Security and protectio:Compressor overheat protection, overcurrent protection, high and low pressure protection,overtemperature protection, phase sequence/phase protection, exhaust overheat protection. |
|
|
Remarks |
1 |
The above configurations can be customized according to customer needs. |
|
2 |
This quotation is valid for 7 days due to the large fluctuation of copper pipe price in recent days |
|
|
3 |
The whole machine is guaranteed for one year and provides technical service for life. |
Note:1.The refrigerating capacity is based on:freezing water inlet and outlet water temperature 7℃/12℃,cooling inlet and outlet wind temperature 30℃/35℃.
2.Scope of work:frozen water temperature range: 5℃to35℃;Freezing water inlet and outlet temperature difference: 3℃to8℃,The ambient temperature is not higher than 35℃.
Reserves the right to change the above parameters or dimensions without notice.
Post time: Sep-14-2022