No.: 20220909
Date:sep 9, 2022
THE BUYER:
THE SELLER: Qingdao cuishi plastic machinery co.,ltd
Address : Yahuicun village , xianggang road , shenhai highway entrance, jiaozhou city , shandong province, china , post code : 266300
Contact person : sevenstars lucy Mob : 0086 15753291269
www.cuishimachine.com www.cuishiextruder.com
DESCRIPTION OF GOODS:
|
Name of Commodity
|
Quantity
|
| SJ65/33 extruder with auto loader and dryer (55KW motor ，ABB/Delta inverter ,siemens contactor ,ORMON /DELTA Temperature control meters with output 200kg/h | 1 set |
| SJ25 color line extruder for marking line | 1 set |
| 16-110mm pipe mould /die head and die pin and die bushing | 1 set |
| Hydraulic screen changer/filter | 1 set |
| 6m vacuum tank with 304 stainless | 1 set |
| 6m cooling water tank | 1 set |
| Hauling off unit | 1 set |
| Cutter machine | 1 set |
| Double position winding machine(from 16- 50MM) | 1 set |
| Single position winder machine (From 63-110 mm) | 1 set |
| Spare parts free Test pipe machine charge | |
| 20HP air chillerair cooling type water chiller with compressor Panasonic | 1 set |
| Screw type air compressor 15kw | 1 set |
| Crusher 20-110mm swp400 with motor 18.5kw | 1 set |
| Laser printer | 1 set |
| FOB QINGDAO USD |
1.PAYMENT: 30% down-payment by T/T, the other 70% by T/T or LC before shipment
2.DELIVERY TIME: 30 working days
3. Warranty: one year warranty, service is life long
HDPE 110mm pipe extrusion production line
General description:
1、Product size: PE Pipe OD16-OD110mm ,Pipe wall thickness according to buyer’s requirement
2、Max Output capacity:180kg/h
3、Inlet Cooling water temperature: <25℃ Air pressure: > 0.6Mpa
4、Electric power supply: 3Phase/380V/50HZ
5.fit for PE new and recycling material .
6.design L for pipe machine.length within 21meters
16―110 PE pipe production line
A. Necessary Machines for 16-110mm PE Pipe Extrusion Line
- 1 set of automatic vacuum loader
- 1set of hopper dryer
- 1 set of Single-Screw Extruder – SJ65/33
- 1 set of SJ25/25 co-extruder
- 1 set automatic screen changer
- 1 complete set Moulds for 16-110mm
- 1 set of Vacuum Calibration and Cooling water Tank
- 1 set of two pedrails tractor
- 1 set of free dusty Cutter
B． Detail Technical Parameters of Each Above \machines
The process flow of PE pipe production line as following:
Material feeder → Hopper dryer→ Extruding & Molding→ Vacuum Calibration and Cooling → Printer→ Hauling off→ Cutting →final PE pipe
1. Automatic material loader
|
NO |
Description |
Unit |
ZJ-200 |
| ﹡ working principle: vacuum suction﹡ automatic start and stop the loading action | |||
| Function: charge PE granules into hopper dryer | |||
| 1 | Static pressure max. | Pa | 9800 |
| 2 | Motor power | KW | 1.1 |
| 3 | Electric power supply required | As request | |
| 4 | capacity | 5m | 200kg/h |
| 10m | 150kg/h | ||
| 5 | Suction hopper volume | L | 10 |
2. 1 set of Hopper dryer
| NO | Description | Unit | Remarks |
| 1 | Barrel diameter | mm | 600 |
| 2 | Material | / | Stainless steel |
| 3 | Sight glass window | / | yes |
| 4 | Down slide door plate | / | yes |
| 5 | Heating power | Kw | 9 |
| 6 | Power of air blower | kw | 0.55 |
3. 1 set of SJ65/33 single screw extruder
| ﹡Screw、barrel design and manufacturing absorb European advanced technology(from big famous screw barrel company)﹡Screw and barrel material：38CrMoAlA，nitriding treated
﹡Exclusive screw for PE material make sure good plasticizing effect ﹡adopt original famous electric components with high steady running quality . ﹡Gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box ﹡Self protective system: Over current protective of motor Over pressure protective of screw |
||
|
General description |
Main electric elements | Frequency inverter:ABB /delta AC Contactor: Schneider or siemens
Air-break switch: Schneider Temperature controller: omron/delta Voltage meter and current meter: DELIXI |
| Output | Around 200kg/h | |
| Connect type of extruder and mould | Bolt connection | |
| Advantages | Main parts adopt top-rank brandStrict real time quality control | |
| Screw | Diameter(mm) | 65mm |
| L/D | 33/1 | |
| Material | 38CrMoAlA, Nitrogen treated | |
| Heating | Casting aluminum heater with stainless steel outer cover | |
| Heating segments | 5 zone | |
| Heating power | 20kw | |
| Barrel | Barrel type | With feeding groove; Water cooling inlet orifice |
| Cooling | Cooling by blower,temperature control accuracy: ±1℃ | |
| Cooling segment | 5 segments | |
| Material | 38CrMoAlA, Nitrogen treated | |
| Drive and Transmission system | Main motor power（KW） | 55kw famous brand in china |
| Speed adjusting mode of main motor | Variable frequency conversion | |
| Rotating speed of main motor (r/min) | 1500r/min | |
| Gear box | Hard gear tooth face Low noise designShaft: NSK of Japan Material of gear: 20CrMnTi |
|
4. 1 set of mark line co-extruder SJ25/25
|
Item |
Description |
Unit |
SJ25/25 |
|
1 |
Diameter of the Screw |
mm |
25 |
|
2 |
Ratio of length to diameter |
|
25:1 |
|
3 |
Output |
Kg/h |
1.5-10 |
|
4 |
Rotation Speed of the Screw |
rev/min |
5-50 |
|
5 |
Material of the Screw barrel and the Screws |
|
38CrMoAlA |
|
6 |
Gear box |
|
Hard tooth face , low noise design |
|
7 |
Heating Capacity of the Screw barrel |
KW |
6 |
|
8 |
Heating areas of the barrel |
|
2 |
|
9 |
Main Motor Power |
Kw |
0.75 |
|
10 |
Speed Adjusting Mode |
|
frequency conversion |
|
11 |
Cooling for barrel |
|
Air flow cooling, 2- areas |
|
12 |
Height of the Screw Axes |
mm |
1000 |
|
13 |
Temperature controller |
|
Brand: omron, Japan |
|
14 |
Frequency Converter |
|
Brand: ABB, Japan |
|
15 |
Figure dimension |
mm |
1450×450×1500 |
|
16 |
Weight |
kg |
250 |
5. 1 set of mould for HDPE pipes with diameters from 16--110mm
|
Item |
Description |
Unit |
Remark |
||||
| ﹡ New type calibrator make sure good cooling effect and high speed extrusion
|
|||||||
|
1 |
Diameter range(OD) |
mm |
16-110mm | ||||
|
2 |
Wall thickness |
/ |
as per customer’s request | ||||
|
3 |
Mould material |
/ |
40Cr |
||||
|
4 |
Material of the calibration Bushing |
/ |
Sternum Bronze copper |
||||
| Specification | Wall thickness PN10(SDR17) | Wall thickness PN16（SDR11） | |||||
| 16mm | 1.8mm（SDR9） | ||||||
| 20mm | 1.9mm | ||||||
| 25mm | 1.8mm | 2.3mm | |||||
| 32mm | 1.9mm | 2.9mm | |||||
| 40mm | 2.4mm | 3.7mm | |||||
| 50mm | 3.0mm | 4.6mm | |||||
| 63mm | 3.8mm | 5.8mm | |||||
| 75mm | 4.5mm | 6.8mm | |||||
| 90mm | 5.4mm | 8.2mm | |||||
| 110mm | 6.0mm | 10.0mm | |||||
6. 1 set of Vacuum Calibration and cooling tank
| NO | Description | Unit | Remark |
| ﹡ automatic water level control﹡ electric cabinet with water-proof protection
﹡ forceful concentrated spraying water cooling with good cooling effect ﹡ vacuum pump and water pump adopts intelligent pump with self protection function ﹡ Perfect pipeline design can keep nozzle unblocked
|
|||
| Function: calibrate the outer diameters and cooling pipe primarily | |||
| 1 | Length of the tank | mm | 6000 |
| 2 | Material of water tank | stainless steel, SUS304 | |
| 3 | Sizing bushing material | Stannum-bronze | |
| 4 | Cooling Mode | Spray-pouring cooling | |
| 5 | Pouring areas | 4 | |
| 6 | Water Pump Power | KW | 1.5kw×2set |
| 7 | Vacuum Pump Power | KW | 4kw |
| 8 | Vacuum Degree | Mpa | -0.03—0.05 |
| 9 | Motion Range ofForward and backward | mm | ±600, motor drive |
| 10 | Up-down Adjusting Range | mm | ±50, by manual |
| 11 | Figure dimension | mm | 6000×650×1250 |
| 12 | weight | kg | 1250 |
1 set of Hauling off Machine
| NO | Description | Unit | Remark |
| ﹡Pneumatic clamping, variable frequency speed adjusting
﹡adopt famous brand cylinder |
|||
| Function: haul off PE pipe stably and synchronal with extruder speed | |||
| 1 | Available pedrail length | mm | 1400 |
| 2 | Clamping Mode | Pneumatically | |
| 3 | Speed Adjusting Mode | Frequency Conversion | |
| 4 | Hauling Motor Power | KW | 1.5kw*2set |
| 5 | Hauling Speed | m/min | 0.5～8 |
1 set of laser printer
1 set of meter counting cutter
| NO | Description | Unit | Remark |
| automatic dust free cutting, with meter counting function
﹡Saw blade adopts carbide blade Alert Alarm and counting set of free dustu cutter |
|||
| Function: cut HDPE pipe in fixed length | |||
| 1 | Cutter type | Automatic meter counting cutter | |
| 2 | Suitable cutting pipe diameter | 16-110mm | |
| 3 | Cutting speed | Synchronization, automatic cut in fixed length | |
| 4 | Motor power | KW | 2.2 |
| 5 | Material of Cutting Saw | Alloy steel | |
| 6 | Clamping Mode | Pneumatically Drive | |
| 8 | Maximum cutting thickness | mm | 18 |
| 9 | Suitable cutting speed | m/min | 12 |
Winder photo :
Parameters and configuration table of chiller
| PARAMETER
CONFIGURATION MODEL |
SYF-20 |
|
| Refrigerating capacity |
Kw 50Hz/60Hz |
59.8 |
|
71.8 |
||
|
Power supply and electrical components （Schneider, France） |
380v 50HZ |
|
| Refrigerant
（Eastern Mountain） |
Name |
R22 |
| The control mode |
Internalbalance expansion valve（Hongsen） |
|
| The compressor
（Panasonic） |
Type |
Closed vortex type（10HP*2 sets） |
|
Power(Kw) |
18.12 |
|
|
The condenser （Shunyike） |
Type |
High efficiency copper clad aluminum fins +low noise external rotor fan |
|
Fan power and quantity |
0.6Kw*2 sets(Juwei) |
|
|
Cooling air volume(m³/h) |
13600(Model 600) |
|
|
The evaporator （Shunyike） |
Type |
Water tank coil type |
|
Frozen water volume（m³/h） |
12.94 |
|
|
15.53 |
||
| Tank capacity（L） |
350(Stainless steel, external insulation) |
|
|
Water pump (Taiwan Yuanli) |
Power(Kw) |
1.5 |
|
Lift（m） |
18 |
|
| Flow rate（m³） |
21.6 |
|
| Pipe diameter interface |
DN50 |
|
|
Security and protectio |
Compressor overheat protection, overcurrent protection, high and low pressure protection,overtemperature protection, phase sequence/phase protection, exhaust overheat protection. |
|
|
Mechanical dimensions (Surface spray) |
Long（mm） |
2100 |
| Width（mm） |
1000 |
|
| High（mm） |
1600 |
|
|
Input total power |
KW |
20 |
|
Mechanical weight |
KG |
750 |
Note:1.The refrigerating capacity is based on:freezing water inlet and outlet water temperature 7℃/12℃,cooling inlet and outlet wind temperature 30℃/35℃.
2.Scope of work:frozen water temperature range: 5℃to35℃;Freezing water inlet and outlet temperature difference: 3℃to8℃,The ambient temperature is not higher than 35℃.
Reserves the right to change the above parameters or dimensions without notice.
Post time: Sep-13-2022