No.: 20220909
Date:sep 9, 2022
THE BUYER:
THE SELLER: Qingdao cuishi plastic machinery co.,ltd
Address : Yahuicun village , xianggang road , shenhai highway entrance, jiaozhou city , shandong province, china , post code : 266300
Contact person : sevenstars lucy Mob : 0086 15753291269
www.cuishimachine.com www.cuishiextruder.com
DESCRIPTION OF GOODS:
Name of Commodity
|
Quantity
|
SJ65/33 extruder with auto loader and dryer (55KW motor ,ABB/Delta inverter ,siemens contactor ,ORMON /DELTA Temperature control meters with output 200kg/h | 1 set |
SJ25 color line extruder for marking line | 1 set |
16-110mm pipe mould /die head and die pin and die bushing | 1 set |
Hydraulic screen changer/filter | 1 set |
6m vacuum tank with 304 stainless | 1 set |
6m cooling water tank | 1 set |
Hauling off unit | 1 set |
Cutter machine | 1 set |
Double position winding machine(from 16- 50MM) | 1 set |
Single position winder machine (From 63-110 mm) | 1 set |
Spare parts free Test pipe machine charge | |
20HP air chillerair cooling type water chiller with compressor Panasonic | 1 set |
Screw type air compressor 15kw | 1 set |
Crusher 20-110mm swp400 with motor 18.5kw | 1 set |
Laser printer | 1 set |
FOB QINGDAO USD |
1.PAYMENT: 30% down-payment by T/T, the other 70% by T/T or LC before shipment
2.DELIVERY TIME: 30 working days
3. Warranty: one year warranty, service is life long
HDPE 110mm pipe extrusion production line
General description:
1、Product size: PE Pipe OD16-OD110mm ,Pipe wall thickness according to buyer’s requirement
2、Max Output capacity:180kg/h
3、Inlet Cooling water temperature: <25℃ Air pressure: > 0.6Mpa
4、Electric power supply: 3Phase/380V/50HZ
5.fit for PE new and recycling material .
6.design L for pipe machine.length within 21meters
16―110 PE pipe production line
A. Necessary Machines for 16-110mm PE Pipe Extrusion Line
- 1 set of automatic vacuum loader
- 1set of hopper dryer
- 1 set of Single-Screw Extruder – SJ65/33
- 1 set of SJ25/25 co-extruder
- 1 set automatic screen changer
- 1 complete set Moulds for 16-110mm
- 1 set of Vacuum Calibration and Cooling water Tank
- 1 set of two pedrails tractor
- 1 set of free dusty Cutter
B. Detail Technical Parameters of Each Above \machines
The process flow of PE pipe production line as following:
Material feeder → Hopper dryer→ Extruding & Molding→ Vacuum Calibration and Cooling → Printer→ Hauling off→ Cutting →final PE pipe
1. Automatic material loader
NO |
Description |
Unit |
ZJ-200 |
﹡ working principle: vacuum suction﹡ automatic start and stop the loading action | |||
Function: charge PE granules into hopper dryer | |||
1 | Static pressure max. | Pa | 9800 |
2 | Motor power | KW | 1.1 |
3 | Electric power supply required | As request | |
4 | capacity | 5m | 200kg/h |
10m | 150kg/h | ||
5 | Suction hopper volume | L | 10 |
2. 1 set of Hopper dryer
NO | Description | Unit | Remarks |
1 | Barrel diameter | mm | 600 |
2 | Material | / | Stainless steel |
3 | Sight glass window | / | yes |
4 | Down slide door plate | / | yes |
5 | Heating power | Kw | 9 |
6 | Power of air blower | kw | 0.55 |
3. 1 set of SJ65/33 single screw extruder
﹡Screw、barrel design and manufacturing absorb European advanced technology(from big famous screw barrel company)﹡Screw and barrel material:38CrMoAlA,nitriding treated
﹡Exclusive screw for PE material make sure good plasticizing effect ﹡adopt original famous electric components with high steady running quality . ﹡Gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box ﹡Self protective system: Over current protective of motor Over pressure protective of screw |
||
General description |
Main electric elements | Frequency inverter:ABB /delta AC Contactor: Schneider or siemens
Air-break switch: Schneider Temperature controller: omron/delta Voltage meter and current meter: DELIXI |
Output | Around 200kg/h | |
Connect type of extruder and mould | Bolt connection | |
Advantages | Main parts adopt top-rank brandStrict real time quality control | |
Screw | Diameter(mm) | 65mm |
L/D | 33/1 | |
Material | 38CrMoAlA, Nitrogen treated | |
Heating | Casting aluminum heater with stainless steel outer cover | |
Heating segments | 5 zone | |
Heating power | 20kw | |
Barrel | Barrel type | With feeding groove; Water cooling inlet orifice |
Cooling | Cooling by blower,temperature control accuracy: ±1℃ | |
Cooling segment | 5 segments | |
Material | 38CrMoAlA, Nitrogen treated | |
Drive and Transmission system | Main motor power(KW) | 55kw famous brand in china |
Speed adjusting mode of main motor | Variable frequency conversion | |
Rotating speed of main motor (r/min) | 1500r/min | |
Gear box | Hard gear tooth face Low noise designShaft: NSK of Japan Material of gear: 20CrMnTi |
4. 1 set of mark line co-extruder SJ25/25
Item |
Description |
Unit |
SJ25/25 |
1 |
Diameter of the Screw |
mm |
25 |
2 |
Ratio of length to diameter |
|
25:1 |
3 |
Output |
Kg/h |
1.5-10 |
4 |
Rotation Speed of the Screw |
rev/min |
5-50 |
5 |
Material of the Screw barrel and the Screws |
|
38CrMoAlA |
6 |
Gear box |
|
Hard tooth face , low noise design |
7 |
Heating Capacity of the Screw barrel |
KW |
6 |
8 |
Heating areas of the barrel |
|
2 |
9 |
Main Motor Power |
Kw |
0.75 |
10 |
Speed Adjusting Mode |
|
frequency conversion |
11 |
Cooling for barrel |
|
Air flow cooling, 2- areas |
12 |
Height of the Screw Axes |
mm |
1000 |
13 |
Temperature controller |
|
Brand: omron, Japan |
14 |
Frequency Converter |
|
Brand: ABB, Japan |
15 |
Figure dimension |
mm |
1450×450×1500 |
16 |
Weight |
kg |
250 |
5. 1 set of mould for HDPE pipes with diameters from 16--110mm
Item |
Description |
Unit |
Remark |
||||
﹡ New type calibrator make sure good cooling effect and high speed extrusion
|
|||||||
1 |
Diameter range(OD) |
mm |
16-110mm | ||||
2 |
Wall thickness |
/ |
as per customer’s request | ||||
3 |
Mould material |
/ |
40Cr |
||||
4 |
Material of the calibration Bushing |
/ |
Sternum Bronze copper |
||||
Specification | Wall thickness PN10(SDR17) | Wall thickness PN16(SDR11) | |||||
16mm | 1.8mm(SDR9) | ||||||
20mm | 1.9mm | ||||||
25mm | 1.8mm | 2.3mm | |||||
32mm | 1.9mm | 2.9mm | |||||
40mm | 2.4mm | 3.7mm | |||||
50mm | 3.0mm | 4.6mm | |||||
63mm | 3.8mm | 5.8mm | |||||
75mm | 4.5mm | 6.8mm | |||||
90mm | 5.4mm | 8.2mm | |||||
110mm | 6.0mm | 10.0mm | |||||
6. 1 set of Vacuum Calibration and cooling tank
NO | Description | Unit | Remark |
﹡ automatic water level control﹡ electric cabinet with water-proof protection
﹡ forceful concentrated spraying water cooling with good cooling effect ﹡ vacuum pump and water pump adopts intelligent pump with self protection function ﹡ Perfect pipeline design can keep nozzle unblocked
|
|||
Function: calibrate the outer diameters and cooling pipe primarily | |||
1 | Length of the tank | mm | 6000 |
2 | Material of water tank | stainless steel, SUS304 | |
3 | Sizing bushing material | Stannum-bronze | |
4 | Cooling Mode | Spray-pouring cooling | |
5 | Pouring areas | 4 | |
6 | Water Pump Power | KW | 1.5kw×2set |
7 | Vacuum Pump Power | KW | 4kw |
8 | Vacuum Degree | Mpa | -0.03—0.05 |
9 | Motion Range ofForward and backward | mm | ±600, motor drive |
10 | Up-down Adjusting Range | mm | ±50, by manual |
11 | Figure dimension | mm | 6000×650×1250 |
12 | weight | kg | 1250 |
1 set of Hauling off Machine
NO | Description | Unit | Remark |
﹡Pneumatic clamping, variable frequency speed adjusting
﹡adopt famous brand cylinder |
|||
Function: haul off PE pipe stably and synchronal with extruder speed | |||
1 | Available pedrail length | mm | 1400 |
2 | Clamping Mode | Pneumatically | |
3 | Speed Adjusting Mode | Frequency Conversion | |
4 | Hauling Motor Power | KW | 1.5kw*2set |
5 | Hauling Speed | m/min | 0.5~8 |
1 set of laser printer
1 set of meter counting cutter
NO | Description | Unit | Remark |
automatic dust free cutting, with meter counting function
﹡Saw blade adopts carbide blade Alert Alarm and counting set of free dustu cutter |
|||
Function: cut HDPE pipe in fixed length | |||
1 | Cutter type | Automatic meter counting cutter | |
2 | Suitable cutting pipe diameter | 16-110mm | |
3 | Cutting speed | Synchronization, automatic cut in fixed length | |
4 | Motor power | KW | 2.2 |
5 | Material of Cutting Saw | Alloy steel | |
6 | Clamping Mode | Pneumatically Drive | |
8 | Maximum cutting thickness | mm | 18 |
9 | Suitable cutting speed | m/min | 12 |
Winder photo :
Parameters and configuration table of chiller
PARAMETER
CONFIGURATION MODEL |
SYF-20 |
|
Refrigerating capacity |
Kw 50Hz/60Hz |
59.8 |
71.8 |
||
Power supply and electrical components (Schneider, France) |
380v 50HZ |
|
Refrigerant
(Eastern Mountain) |
Name |
R22 |
The control mode |
Internalbalance expansion valve(Hongsen) |
|
The compressor
(Panasonic) |
Type |
Closed vortex type(10HP*2 sets) |
Power(Kw) |
18.12 |
|
The condenser (Shunyike) |
Type |
High efficiency copper clad aluminum fins +low noise external rotor fan |
Fan power and quantity |
0.6Kw*2 sets(Juwei) |
|
Cooling air volume(m³/h) |
13600(Model 600) |
|
The evaporator (Shunyike) |
Type |
Water tank coil type |
Frozen water volume(m³/h) |
12.94 |
|
15.53 |
||
Tank capacity(L) |
350(Stainless steel, external insulation) |
|
Water pump (Taiwan Yuanli) |
Power(Kw) |
1.5 |
Lift(m) |
18 |
|
Flow rate(m³) |
21.6 |
|
Pipe diameter interface |
DN50 |
|
Security and protectio |
Compressor overheat protection, overcurrent protection, high and low pressure protection,overtemperature protection, phase sequence/phase protection, exhaust overheat protection. |
|
Mechanical dimensions (Surface spray) |
Long(mm) |
2100 |
Width(mm) |
1000 |
|
High(mm) |
1600 |
|
Input total power |
KW |
20 |
Mechanical weight |
KG |
750 |
Note:1.The refrigerating capacity is based on:freezing water inlet and outlet water temperature 7℃/12℃,cooling inlet and outlet wind temperature 30℃/35℃.
2.Scope of work:frozen water temperature range: 5℃to35℃;Freezing water inlet and outlet temperature difference: 3℃to8℃,The ambient temperature is not higher than 35℃.
Reserves the right to change the above parameters or dimensions without notice.
Post time: Sep-13-2022