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PE PIPE EXTRUDER

No.: 20220909

Date:sep 9, 2022

THE BUYER:

THE SELLER: Qingdao cuishi plastic machinery co.,ltd

Address : Yahuicun village , xianggang road , shenhai highway entrance, jiaozhou city , shandong province, china , post code : 266300  

 Contact person : sevenstars lucy    Mob : 0086 15753291269 

www.cuishimachine.com     www.cuishiextruder.com 

DESCRIPTION OF GOODS:

Name of Commodity

 

Quantity

 

SJ65/33 extruder with auto loader and dryer (55KW motor ,ABB/Delta  inverter ,siemens contactor ,ORMON /DELTA Temperature control meters with output 200kg/h 1 set
SJ25 color line extruder for marking line 1 set
16-110mm pipe mould /die head and die pin and die bushing 1 set
Hydraulic screen changer/filter 1 set
6m vacuum tank with 304 stainless 1 set
6m cooling water tank 1 set
Hauling off unit 1 set
Cutter machine 1 set
Double position winding machine(from 16- 50MM) 1 set
Single position winder machine (From 63-110 mm) 1 set
Spare parts free  Test pipe machine charge   
20HP air chillerair cooling type water chiller with compressor Panasonic 1 set
Screw type air compressor 15kw 1 set
Crusher 20-110mm swp400 with motor 18.5kw 1 set
Laser printer 1 set
FOB QINGDAO USD  

1.PAYMENT: 30% down-payment by T/T, the other 70% by T/T or LC before shipment

2.DELIVERY TIME: 30 working days

3. Warranty: one  year warranty, service is life long

HDPE 110mm pipe extrusion production line

1 2

General description:

1、Product size: PE Pipe OD16-OD110mm ,Pipe wall thickness according to buyer’s requirement

2、Max Output capacity:180kg/h

3、Inlet Cooling water temperature: <25℃       Air pressure: > 0.6Mpa

4、Electric power supply: 3Phase/380V/50HZ

5.fit for PE new and recycling  material  .  

6.design L for pipe machine.length within 21meters                                         

16―110 PE pipe production line

A. Necessary Machines for 16-110mm PE Pipe Extrusion Line

  • 1 set of automatic vacuum loader
  • 1set of hopper dryer
  • 1 set of Single-Screw Extruder – SJ65/33
  • 1 set of SJ25/25 co-extruder
  • 1 set automatic screen changer
  • 1 complete set Moulds for 16-110mm
  • 1 set of Vacuum Calibration and Cooling water Tank
  • 1 set of two pedrails tractor
  • 1 set of free dusty Cutter

B Detail Technical Parameters of Each Above \machines

The process flow of PE pipe production line as following:

Material feeder → Hopper dryer→ Extruding & Molding→ Vacuum Calibration and Cooling → Printer→ Hauling off→ Cutting →final PE pipe

1.      Automatic material loader

NO

Description

Unit

ZJ-200

﹡ working principle: vacuum suction﹡ automatic start and stop the loading action
Function: charge PE granules into hopper dryer
1 Static pressure max. Pa 9800
2 Motor power KW 1.1
3 Electric power supply required   As request
4 capacity 5m 200kg/h
10m 150kg/h
5 Suction hopper volume L 10
single screw extruder  (9)
single screw extruder  (12)

2.  1 set of Hopper dryer

NO Description Unit Remarks
 
1 Barrel diameter mm 600
2 Material / Stainless steel
3 Sight glass window / yes
4 Down slide door plate / yes
5 Heating power Kw 9
6 Power of air blower kw 0.55

 3. 1 set of SJ65/33 single screw extruder

pipe machine  (27)
IMG_1536
﹡Screw、barrel design and manufacturing absorb European advanced technology(from big famous screw barrel company)﹡Screw and barrel material:38CrMoAlA,nitriding treated

﹡Exclusive screw for PE material make sure good plasticizing effect

﹡adopt original famous electric components with high steady running quality .

﹡Gearbox: high torque, low noise, hard gear tooth face dedicated extruder gear box

﹡Self protective system:

 Over current protective of motor

Over pressure protective of screw

  

General description

Main electric elements Frequency inverter:ABB /delta AC Contactor: Schneider or siemens

Air-break switch: Schneider

Temperature controller: omron/delta

Voltage meter and current meter: DELIXI

Output Around 200kg/h
Connect type of extruder and mould Bolt connection
Advantages Main parts adopt top-rank brandStrict real time quality control
Screw Diameter(mm) 65mm
L/D 33/1
Material 38CrMoAlA, Nitrogen treated
Heating Casting aluminum heater with stainless steel outer cover
Heating segments 5 zone
Heating power 20kw
 Barrel Barrel type With feeding groove; Water cooling inlet orifice
Cooling Cooling by blower,temperature control accuracy: ±1℃
Cooling segment 5 segments
Material 38CrMoAlA, Nitrogen treated
Drive and Transmission system Main motor power(KW) 55kw famous brand in china
Speed adjusting mode of main motor Variable frequency conversion
Rotating speed of main motor (r/min) 1500r/min
Gear box Hard gear tooth face
Low noise designShaft: NSK of Japan

Material of gear: 20CrMnTi

pipe machine  (39)
pipe machine  (26)

4. 1 set of mark line co-extruder SJ25/25

Item

Description

Unit

SJ25/25

 

1

Diameter of the Screw

mm

25

2

Ratio of length to diameter

 

25:1

3

Output

Kg/h

1.5-10

4

Rotation Speed of the Screw

rev/min

5-50

5

Material of the Screw barrel and the Screws

 

38CrMoAlA

6

Gear box

 

Hard tooth face ,

 low noise design

7

Heating Capacity of the Screw barrel

KW

6

8

Heating areas of the barrel

 

2

9

Main Motor Power

Kw

0.75

10

Speed Adjusting Mode

 

 frequency conversion

11

Cooling for barrel

 

Air flow cooling, 2- areas

12

Height of the Screw Axes

mm

1000

13

Temperature controller

 

Brand: omron, Japan

14

Frequency Converter

 

Brand: ABB, Japan

15

Figure dimension

mm

1450×450×1500

16

Weight

kg

250

5. 1 set of mould for HDPE pipes with diameters from 16--110mm

pe pipe line
 

Item

Description

Unit

Remark

 
  ﹡ New type calibrator make sure good cooling effect and high speed extrusion

 

 
 

1

Diameter range(OD)

mm

16-110mm  
 

2

Wall thickness

/

as per customer’s request  
 

3

Mould material

/

40Cr

 
 

4

Material of the calibration Bushing

/

Sternum Bronze copper

 
Specification Wall thickness PN10(SDR17) Wall thickness PN16(SDR11)
16mm   1.8mm(SDR9)
20mm   1.9mm
25mm 1.8mm 2.3mm
32mm 1.9mm 2.9mm
40mm 2.4mm 3.7mm
50mm 3.0mm 4.6mm
63mm 3.8mm 5.8mm
75mm 4.5mm 6.8mm
90mm 5.4mm 8.2mm
110mm 6.0mm 10.0mm
               

6. 1 set of Vacuum Calibration and cooling tank

IMG_8539
a
NO Description Unit Remark
﹡ automatic water level control﹡ electric cabinet with water-proof protection

﹡ forceful concentrated spraying water cooling with good cooling effect

﹡ vacuum pump and water pump adopts intelligent pump with self protection function

﹡ Perfect pipeline design can keep nozzle unblocked

 

Function: calibrate the outer diameters and cooling pipe primarily
1 Length of the tank mm 6000
2 Material of water tank   stainless steel, SUS304
3 Sizing bushing material   Stannum-bronze
4 Cooling Mode   Spray-pouring cooling
5 Pouring areas   4
6 Water Pump Power KW 1.5kw×2set
7 Vacuum Pump Power KW 4kw
8 Vacuum Degree Mpa -0.03—0.05
9 Motion Range ofForward and backward mm ±600, motor drive
10 Up-down Adjusting Range mm ±50, by manual
11 Figure dimension mm 6000×650×1250
12 weight kg 1250
20

1 set of Hauling off Machine

f
NO Description Unit Remark
﹡Pneumatic clamping, variable frequency speed adjusting

﹡adopt famous brand cylinder

Function: haul off PE pipe stably and synchronal with extruder speed
1 Available pedrail length mm 1400
2 Clamping  Mode   Pneumatically
3 Speed Adjusting Mode   Frequency Conversion
4 Hauling Motor Power KW 1.5kw*2set
5 Hauling Speed m/min 0.5~8

1 set of laser printer

1 set of meter counting cutter

NO Description Unit Remark
automatic dust free cutting, with meter counting function

﹡Saw blade adopts carbide blade

Alert Alarm and counting set of free dustu cutter

Function: cut HDPE pipe in fixed length
1 Cutter type   Automatic meter counting cutter
2 Suitable cutting pipe diameter   16-110mm
3 Cutting speed   Synchronization, automatic cut in fixed length
4 Motor power KW 2.2
5 Material of Cutting Saw   Alloy steel
6 Clamping Mode   Pneumatically Drive
8 Maximum cutting thickness mm 18
9 Suitable cutting speed m/min 12

Winder photo :

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asd (2)
图片 8

Parameters and configuration table of chiller

acvdv (6)
9
PARAMETER

CONFIGURATION                        MODEL

 

SYF-20

Refrigerating capacity  

Kw 50Hz/60Hz

59.8

71.8

Power supply and electrical components  

(Schneider, France)

380v 50HZ

Refrigerant 

(Eastern Mountain)

Name

R22

 The control mode

Internalbalance expansion valve(Hongsen)

The compressor

(Panasonic)

Type

Closed vortex type(10HP*2 sets)

Power(Kw)       

18.12

 

 

          The condenser

(Shunyike)

 

Type

High efficiency copper clad aluminum fins +low noise external rotor fan

Fan power and quantity

0.6Kw*2 sets(Juwei)

Cooling air volume(m³/h)

13600(Model 600)

 

 

The evaporator  

(Shunyike)

Type

Water tank coil type

 

Frozen water volume(m³/h)

12.94

15.53

Tank capacity(L)

350(Stainless steel, external insulation)

 

 

 

Water pump (Taiwan Yuanli)

Power(Kw)

1.5

Lift(m)

18

Flow rate(m³)

21.6

Pipe diameter interface

DN50

 

Security and protectio

Compressor overheat protection, overcurrent protection, high and low pressure protection,overtemperature protection, phase sequence/phase protection, exhaust overheat protection.

 

Mechanical dimensions  

(Surface spray)

Long(mm)

2100

Width(mm)

1000

High(mm)

1600

Input total power

KW

20

Mechanical weight

KG

750

Note:1.The refrigerating capacity is based on:freezing water inlet and outlet water temperature 7℃/12℃,cooling inlet and outlet wind temperature 30℃/35℃.

2.Scope of work:frozen water temperature range: 5℃to35℃;Freezing water inlet and outlet temperature difference: 3℃to8℃,The ambient temperature is not higher than 35℃.        

Reserves the right to change the above parameters or dimensions without notice.

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IMG_1535
IMG_2107
IMG_4759

Post time: Sep-13-2022