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OEM manufacturer Cable Protection Tube Production Line - HDPE Hollow Wall Winding Pipe Production Line – Cuishi

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OEM manufacturer Cable Protection Tube Production Line - HDPE Hollow Wall Winding Pipe Production Line – Cuishi Detail:

The extrusion line is mainly for producing hollow wall winding pipe. HDPE hollowness winding pipe has small masses and a low roughness coefficient, are widely used for sewerage systems, storm drains, treatment facilities and sanitation of the old pipeline, well and various sewage tanks are manufactured. Pipes with diameters from 200mm-4000mm and the stiffness classes SN 2,4,6,8,10,12,14,16. Pipe extrusion line first produces square pipes from HDPE, then with the help of a co-extruder and spiral molding machine, spirally wound onto the walls and subsequently welded together forming the pipe body. Pipe extrusion and winding system are separately controlled, can be used separately. The line energy saving, easy to transport and installation, the investment is lower, easy to maintain.

The extrusion line is designed with advantaged technology and several patented technologies of our company have been applied. High speed and excellent extrusion quality by adopting two sets of single screw extruder with high efficiency performance. Unique design of composite die-head for large diameter winding pipe processing with high production efficiency. High quality of winding pipe produced by adopting the unique winding process. The cutting machine can choose single cutting machine or thread cutting and milling integrated machine, with good sealing and high safety factor. All parts of the production line run in perfect synchronization,easy operation and high performance by adopting an advanced PLC control system with touch LCD.

SCHG-630-1600(600,700,800,900,1000,1200,1400,1500,1600MM)
LARGE DIAMETER HOLLOW WALL SPRIAL PIPE LINE

A. WORKING ENVIROMENT:

  1. location:
  2. power:
  3. humidity:
  4. temperature:
landnon-danger zone85%  non-condensation0~40℃
B. USING CONDITION:

  1. power:

used for electric machine driving:

used for controller and control system:

  1. requirement of cooling water:
  2. requirement of compressed air:
3P  380V(-10%,+5%) 50HZSingle phase 220+ 10%       50HZ15℃-26℃   pressure≥0.3MPa≥0.6-0.8Mpa
C. MAIN TECHNICAL PARAMETER OF PRODUCTION LINE:

  1. technics of pipe molding
  2. pipe diameter range
  3. material
  4. max output
  5. direction of operation
  6. power of installment
  7. power consumption
  8. color of production line
  9. outline dimension
  10. total weight
Wrap-and-solder spliceDiameter:800mm~1600mm,length:6000mm,8000mm.PE or recyle granules650kg/hFrom right to left~350kw~220KWblue,white or customer provide colordisc30000mm×18000mm×3800mm~22000kg
D. EQUIPMENT

  1. hollow square stock SJ100X30 single screw extruder
  2. melt rubber SJ75X30 single screw extruder
  3. hollow square stock extruding die head
  4. SFZC hollow square stock vacuum forming water tank
  5. SFPC hollow square stock spray cooling water tank
  6. SRHJT-50 melt rubber welding die head
  7. CRFJ-1600 pipe winding forming machine
  8. SDQGJ-1600 pipe cutter
  9. SGXL-1600 unloading bracket
  10. temperature control system
1set1set1set1set2sets1set1set1set1set1set

HDPE Hollow Wall Winding Pipe Production Line (1)

E. TECHNICAL PARAMETER OF EQUIPMENT

Ⅰ.Hollow square stock extruder  model:SJ100X301.1  type1.2  Center height1.3  Max output2. screw1. diameter2. L/D3. material4. surface treatment5. depth of nitration
6. rotate speed
3. machine barrel
3.1. material
3.2. surface treatment
3.3. depth of nitration
3.4. heating zone
3.5. heating type
3.6. heating power
3.7. cooling type
3.8. cooling power
4. positive gear box
4.1 material of box
4.2 gear type
4.3 gear material
4.4 axle
4.5 material of axle
4.6 lubrication system
5. main electric machine
5.1 type of electric machine
5.2 power of electric machine
5.3 rotate speed
5.4 timing
5.5 power
6. loading equipment
6.1 type
6.2 power
6.3 max convey ability
Single screw extruder1000mm600kg/h100mm
30
38CrMoAlA
nitrogen
0.50-0.70mm
0-140r/min
38CrMoAlA
nitrogen
0.50-0.70mm
6
Ceramic heating collar
56kw
Blower cooling
0.25kwX6
HT200
Bevel wheel
20CrMnTi, carburation,quenching
imported
40Cr
Pressure lubrication
AC motor
90kw
1500 r/min
1set (ABB)
3p*380V*50HZ
Vacuum loading automatically
2.2kw
1000kg/h
II. melt rubber extruder  type:SJ75X30HDPE Hollow Wall Winding Pipe Production Line (3)

1.main motor1.1 type1.2 center height1.3 max output2. screw2.1 diameter2.2 L/D2.3 material2.4 surface treatment2.5 depth of nitration2.6 rotate speed3. machine barrel3.1 material
3.2 surface treatment
3.3 depth of nitration
3.4 heating zone
3.5 heating type
3.6 heating power
3.7 cooling type
3.8 cooling power
4. positive gear box
4.1 material of box
4.2 gear type
4.3 gear material
4.4 axle
4.5 material of axle
4.6 lubrication system
5.  main motor
5.1 type of electric machine
5.2 power of electric machine
5.3 rotate speed
5.4 timing
5.5 power
6. loading equipment
6.1 type
6.2 power
6.3 max convey ability

(treated by preventing from marine corrosion)HDPE Hollow Wall Winding Pipe Production Line (5)Single screw extruder1000mm220kg/h75mm3038CrMoAlAnitrogen0.50-0.70mm0-140r/min
38CrMoAlAnitrogen0.50-0.70mm5Ceramic heating collar
25kw
Blower cooling
0.25kwX5
HT200
Bevel wheel
20CrMnTi, carburation,queching
imported
40Cr
pressure
AC MOTOR
55kw
1500 r/min
1set (ABB)
3p*380V*50HZ
Vacuum loading automatically
1.5kw
800kg/h
Ⅲ. hollow square stock extruding die head
HDPE Hollow Wall Winding Pipe Production Line (7)

  1. hollow square stock sectional dimension:
  2. material of die head
  3. structure
  4. heating type of die head
  5. heating power of die head
(thickness8.5mm)outline dimension105mmX105mm3Cr17Helix incomingStain steel heating collar15KWHDPE Hollow Wall Winding Pipe Production Line (14)
IV. SFZC hollow square stock vacuum forming water tankHDPE Hollow Wall Winding Pipe Production Line (9)

  1. amount
  2. length of water tank
  3. material of water tank
  4. nuzzle amount
  5. amount of vacuum pump
  6. power of vacuum pump
  7. amount of water pump
  8. power of water pump
  9. shuttle distance
  10. power of shuttle distance
  11. moving distance from right to left
  12. standard extruding height
  13. length
  14. width
  15. weight
 HDPE Hollow Wall Winding Pipe Production Line (16)1set6000mmStain steel164pcs14kw14kw+ 500mm0.75KW+ 50mm1200mm6250mm780mm~1600kG
V.SFPC hollow square stock spray water tankHDPE Hollow Wall Winding Pipe Production Line (12)

  1. amount
  2. type
  3. length of water tank
  4. material of water tank
  5. amount of water pump
  6. power of water pump
  7. nuzzle amount
  8. extruding standard height
  9. length
  10. width
  11. weight
2setSpray cooling6000mmStain steel13kw124pcs1100mm6250mm780mm~1200kg
VI. SRHJT-50 melt rubber welding die head

  1. amount
  2. diameter of neck ring mold
  3. structure
  4. material
  5. heating power
1set20mmCenter incoming stock3Cr176KW
VII. CRFJ-1600 pipe winding forming machineHDPE Hollow Wall Winding Pipe Production Line (13)1.max inner diameter2. model of positive gear box3. hot wind power4. frequency controller5. total6. traction7. outline dimension 2000mmX153kwABB22KW200KN3500mmx3000mmx3600mm
Ⅷ. SDQGJ-1600 pipe cutting machine

  1. diameter of saw bit
  2. diameter of cutting
  3. cutting power
  4. moving distance of steelwork
 HDPE Hollow Wall Winding Pipe Production Line (15)350mm2000mm3KW600mm
Ⅸ.SGXL-1600 unloading bracket

  1. unloading type
  2. length
Pneumatic unloading6000mm
X. Temperature control system

  1. apparatus element
  2. temperature control system
  3. timing system
SIEMENSRKCABB

Ⅺ. provide free spare parts with machine( 2 years consumption)

model

Spare parts

amount

remarks

SJ100X30SJ75X30

Machine barrel thermoelectric pair

6 pcs

Power off protection

6 pcs

AC contactor

6 pcs

Middle contactor

6pcs

button

6pcs

Option switch

6pcs

Stain steel heating collar

3set

controller

3pcs

RKC、FUJI

O  type ring

3set

Gear axle oiltight

6 pcs

Temperature controller

6 pcs

Electric carbon brush

3sets

Cross screw driver

2pcs

Straight screw driver

2pcs

General utility wrench

2pcs

Inner hexagon spanner

2sets

Selected by mold

vacuum(spray)sizing  water tank

100

nilometer

12pcs

slirubber

6㎡

Sealing spare parts

50~60m

Single nuzzle

100pcs

Power off protection

8pcs

AC contactor

8pcs

Middle contactor

8pcs

Electromagnetic value

6pcs

Forming machine

2000

Roller axle

20 pcs

axle

30 pcs

Cutting device

105

Saw bit

6pcs

Electromagnetic value

6pcs

Electromagnetic switch

3 pcs

Air tube

50m

Soft tube

15m

throat bone

10pcs

Square pipe die head Thermoelectric pair

3pcs

Stain steel heating collar

2set

High strength screw

30pcs

HDPE Hollow Wall Winding Pipe Production Line (2)

HDPE Hollow Wall Winding Pipe Production Line (4)

HDPE Hollow Wall Winding Pipe Production Line (8)

kljhoiu


Product detail pictures:

OEM manufacturer Cable Protection Tube Production Line - HDPE Hollow Wall Winding Pipe Production Line – Cuishi detail pictures

OEM manufacturer Cable Protection Tube Production Line - HDPE Hollow Wall Winding Pipe Production Line – Cuishi detail pictures

OEM manufacturer Cable Protection Tube Production Line - HDPE Hollow Wall Winding Pipe Production Line – Cuishi detail pictures


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"Sincerity, Innovation, Rigorousness, and Efficiency" is definitely the persistent conception of our corporation to the long-term to establish alongside one another with customers for mutual reciprocity and mutual profit for OEM manufacturer Cable Protection Tube Production Line - HDPE Hollow Wall Winding Pipe Production Line – Cuishi , The product will supply to all over the world, such as: Philippines, USA, azerbaijan, During the 10 years of operating, our company always try our best to bring consumption satisfaction for user, built a brand name for ourselves and a solid position in the international market with major partners come from many countries such as Germany, Israel, Ukraine, United Kingdom, Italy, Argentina, France, Brazil, and so on. Last but not least, price of our products are very suitable and have fairly high competition with other companies.
  • With a positive attitude of "regard the market, regard the custom, regard the science", the company works actively to do research and development. Hope we have a future business relationships and achieving mutual success.
    5 Stars By Mike from Vietnam - 2017.10.23 10:29
    The company's products very well, we have purchased and cooperated many times, fair price and assured quality, in short, this is a trustworthy company!
    5 Stars By Merry from Detroit - 2017.08.18 11:04
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