OEM manufacturer Cable Protection Tube Production Line - PVC Pipe Manufacturing Machine 200-400MM – Cuishi

PVC Pipe Manufacturing Machine

Machine for Produce PVC Pipe      

Plastic Pipe Machine For pvc Pipe Producing Equipment /upvc Pipe Extruding Line

PVC pipe production line 200mm-400mm

Our PVC pipe production line adopts advanced technology

We can customize various PVC pipe production lines according to the pipe standards of various countries in the world. Our pipe diameter range is: 16mm-1200mm,

from large water supply pipes to small cables We can customize the tube.

Our PVC pipe production lines are spread all over the world and have a large customer base. We will provide all customers with on-site installation, commissioning, training, etc.

Parameters

PVC PIPE PLASTIC EXTRUSION MACHINE TECHNOLOGICAL PROCESS

DOUBLE-SCREW EXTRUDER—DIE HEAD & MOULD & SIZING SET—VACUUM WATER COOLING TANK— TRACTION MACHINE—–CUTTING MACHINE—–AUTOMATIC UNLOADING RACK

The unit consists of conical twin screw extruder, PVC pipe extrusion mould, vacuum calibration tank, haul-off machine, planetary saw cutting machine, tripping table, belling machine.

And the line can be equipped with comptroller thickening instrument, computer ink-jet printer, crusher, shredder, pulverizer, water chiller, air compressor etc.

Detail Technical Parameters of Each Above machines

1. screw loader feeder

1	Screw load pipe diameter	mm	Φ110
2	Screw pipe length	mm	4200

2. Conical twin screw Extruder SJSZ80/156

﹡Screw、barrel design and manufacturing absorb European advanced technology ﹡Screw and barrel material：38CrMoAlA，nitriding treated ﹡adopt original famous electric components with high steady running quality . Eg: RKC or Omron temperature controller、Eurotherm DC speed regulator、low-voltage breaker adopts Schneider or Schneider ﹡Gearbox adopt high torque, low noise, hard gear tooth face gear box ﹡Self protective system: current of motor overload automatic stop protection screw displacement automatic stop protection Lubrication oil starvation automatic alarm device Screw and barrel
1	Screw Diameter	mm	￠80/156
2	Screw Length	mm	2500
3	Screw rotation speed	r/min	0-36
4	Material of Screw and Barrel	/	38CrMoAlA  Nitrogen Treatment
5	Depth of nitration case	mm	0.4-0.7mm
6	Hardness of nitration	HV	》950
7	Roughness of the surface	Ra	0.4un
8	Hardness of double alloys	HRC	55-62
9	Depth of double alloys	mm	》2
10	Heating Power	KW	30
11	Barrel Heating	/	Casting Aluminum Heater
12	Screw core temperature control	/	Automatic cycle temperature control
13	Heating zones	/	5
14	Cooling	/	blower cooling
	Cooling fan		Made in taiwan brand : SIROCCO
15	Screw core temperature adjusting	/	Outside loop, silicon oil
Gear box/ Reducer (European Code)
4	Oil sealing		All sealing adopt good products
5	Screw Safeguard	/	Automatic screw displacement alarm
6	box material		HT200
7	gear material		20CrMnTi
8	gear surface heat treatment		Tooth surface quenching
9	BRAND		JIANGSU OU DIAN TRANSMISSION EQUIPMENT CO.,LTD
AC SERVO MOTOR
1.SERVO MOTOR MODEL		ISMG2-52D15CD
Dosing feeding device
1	Feeding speed regulator	/	Huichuan frequency conversion
2	Can be adjusted separately or synchronized adjusting with extrusion.
3	Cooling system Barrel fan cooling   250w × 4 sets
electric system
	Motor brand		Innovince
	Advantage		Servo motor save power 30% , output more 30% than AC motor
2	Speed adjusting mode	/	motor controller frequency control
5	Temperature Controller	/	RKC or Omron or delta
6	DC speed regulator	/	Eurotherm /innovince
7	AC contactor	/	Schneider/ contactor Siemens
8	Electric power	/	380V/50HZ/3phase
9	PLC TOUCH SCREEN		SIEMENS
10	Extruder axis height	mm	1100

3. Mould for PVC pipe  two sets

Item	Description	Remarks
﹡ special designed pre-cooling parts can make sure smooth and shiny pipe surface
1	OD	75,110,  160, 200, 250, 315mm
2	Material of the mould body	Steel 45#(superior mold steel) harden treated
3	Material of the inner parts in mould	40Cr(superior mold steel) harden treated
4	Material of calibrator	Stannum Bronze
5	Pressure rating(or pipe wall thickness)	According to the file you sent

4,Vacuum Calibration and cooling Tank

Item	Description	CS400
Function:  calibrate the outer diameter and cool ﹡ automatic water level control and water temperature intelligent display ﹡ electric cabinet with water-proof protection ﹡ forceful concentrated spraying water cooling with good cooling effect ﹡ vacuum pump and water pump adopts good product with durable steady working quality. ﹡ Perfect pipeline design with impurity filter device can keep nozzle unblock
1	Length	6000mm
2	Material of tank	stainless steel304
3	Cooling Type	Water Spray-pouring cooling
4	Vacuum Pump power	4kw * 2 sets vacuum pumpAnd water pump 5.5kw
5	Water Pump power
6	Left and right position adjustment	Manual adjusting
7	back and forth movement	Moved by motor (cycloidal-pin wheel type)

5. Water spray cooling tank

Item	Description
Function: calibrate the outer diameter and cool
1	Length	6000mm
2	Material of tank	stainless steel
3	Cooling Type	Water Spray-pouring cooling
5	Water Pump power	5.5kw×1pcs
6	Left and right position adjustment	Manual adjusting

6. Four pedrails haul off machine

Item	Description
Function: Draw PVC pipe forward stably, the speed is synchronized with extruder speed.
6	Hauling Motor Power		5.5kw
7	Hauling Speed		3m/min(max)
9	Speed Adjusting Mode		Variable frequency conversion（ABB/DELTA ）
10	Axis Height		1050mm±50mm
11	Hauling off pipe diameter		75-315mm

7. Automatic planetary cutting machine

9.  Stacker for finished pipe

Stacker

Item	Description
1	Tilting mode	Pneumatically drive automatically
2	Control mode	Automatic by sensor
3	Length	4000mm

10SHRL 500/1000 high speed heating/cooling mixer   one set
Screw loader machine ( send material to hot mixer )
Heating mixer	Motor power	kw	75
	Cover of boiler		one set made of alloy
	Body of boiler		one set made of stainless steel
	Mixing time	Min	8-15
	Lodicules &guiding board		one set
	Air tank		one set
	Working temperature		≤150℃
	Air moving system		one set
	INVERTER		75KW
	INVERT BRAND		MADE IN CHINA
	Max out put	Kg/h	720-920kg/h
Cooling mixer	Total motor power	kw	11
	Body of boiler		one set made of stainless steel
	Lodicules of water circling cooling		one set made of stainless steel
	Running Water pressure	Mpa	≥0.1
	Electric equipment controlling set		one set
	Controlling platform		one unit welded by steel
	Cold mixing mixer volume		1000L
	Reducer model		WPO175    1：20
	Max out put	Kg/h	720-920kg/h

11.PVC pipe belling machine   Full automatic

12.  600 PVC pulvertizer     www.cuishimachine.com   www.cuishiextruder.com

1、 According to the heat work equivalent: after doing work per hour into 860 kcal heat, this machine is external exhaust, the air volume is large, by the import and export of the wind temperature difference on behalf of most of the heat, a small part of the heat is solved by water cooling. Requirements: The inlet temperature of the cooling water is not more than 25, the outlet water temperature is not more than 50, and the cooling water flow is appropriately increased in summer to reduce the temperature。

13. SWP630 PVC Pipe Crusher

Electric cabinet system: The main accessories are Siemens or Schneider
– Number of moving knives: 6 pieces
– Number of fixed knives: 4 pieces
— -Air delivery system:
+ Motor: 3Kw – Brand Red Flag
+ Volume of stainless steel air hopper: 100 cubic meters (liters)

14.PVC Pipe Thread Cutting Machine

200-315mm Automatic pipe internal and external thread machine

center height

Use voltage

compressed air pressure

Dust fan power

Lifting motor power

height adjustment

Electric adjustment----by button

thread type

T-shaped external thread and T-shaped internal thread

15 PIPE GROOVING MACHINE

1	TYPE	CS-315
2	PIPE DIAMETER	￠200mm/￠250mm/￠315mm
3	PIPE LENGTH	3M , 6M
4	center height	700-900mm
5	Use voltage	380V, 50HZ，3phase
6	compressed air pressure	0.6Mpa
7	Total power	10KW
8	Main moto	3KW
13	Machine color	With customer need
14	MACHINE SIZE	7750*1430*1900
15	MACHINE WEIGHT	2500KG
16	Grooving Type	horizontal groove
17	Blade material	W18Cr4V