PE Optical Cable Micro-Duct Bundles machine
Short Description:
Corrugated Pipe Making Machine for Prestressed Concrete Structures
Prestressed Corrugated Pipe Machine, Carbon Pipe, Corrugated Pipe Extruder
HDPE / PVC Bridge Prestressed Corrugated Pipe Production Line, Plastic Pipe Machine
The machine inclued: SJ – 70/30 type single screw extruder, die head mold, forming machine, cutting machine, winder system or stacking machine. Product material is PVC/PE, optimal pipe diameter range for Φ 50-200 mm Φ. Simple operation, good integrity, continuous and stable production, low noise, high efficiency, long service life.
The spiral corrugated pipe product has special spiral physical structure, the pipe material mechanical performance is good, the compressive strength, pipe buried under deformation, inner spiral uniform cable around the cooling efficiency and effectively protect the security of the cable.
HDPE PE Optical Cable Micro-Duct Bundles Coating Jacketed Tube Pipe Machine
HDPE Communication Tube And Bundle Pipe Making Machine / Extrusion Line
HDPE Communication pipe machine have two system, one is HDPE microduct tube extrusion line, one is HDPE communication bundle pipe extrusion line. And the bundle pipe could be spiral corrugated pipe (COD pipe) or polygon pipe system.
Machinery equipment List:
1. Core pipe system include: Automatic feeder, SJ65/33 Extruder. SJ25/25 Markline extruder, Core pipe die, Vacuum tank, water tank, haul-off machine, coiler
2. Bundle Pipe system include: Uncoiler for core pipe, guiding device, coating die, 65/33 Extruder, Vacuum tank, haul off machine, coiler
1. Single Screw Extruder
There is 45/33,65/30,65/33,75/30,75/33 , 90/33... etc extruders according diameters and ouput.
High production capacity of extrusion on the high quality basis. Lower temperature plasticizing design, ensure high quality pipe extrusion. Material of screw and barrel: 38CrMoAlA, nitrogen quenched (0.4-0.7mm ), Rigidity of screw: >740 , Rigidity of barel >940, the surface of screw is chromeplated Feeding bush with water cooling system
The machine's electrical uses ABB, Siemens, Omron and Schneider brand components, stable operation and long service life.
The extruders use high efficiency screw, its L/D is 33:1 , it is equipped with a high-torque motor and has high production efficiency.
2. Pipe Extrusion Die head
The die head is made by 40Cr moulds materials.
Using mica heating way
It could be do coating with 2 way, 3way,4way,5way,7way etc.
3.Pipe Water Tank
It is adopted stainless steel materials, high quality vacuum and water pumb. There is flow stabilization system for better pipe surface.
Vacuum calibration tank and cooling tank are stainless steel,we use high quality vacuum pumps and pumps, with moving rails under the machine for easy operation.
According to the specifications of the pipes can be selected single room or double room design of the vacuum tank;-
SUS304 stainless steel vacuum tank and pipeline with long service life;Accurate temperature control and water level control;The large capacity of water filters and spare bypass;Centralized water supply and drainage;Optional PLC frequency conversion precision control of vacuum degree, lower equipment energy consumption and noise;The sizing sleeve made of high-quality materials
such as alloy copper and stainless steel is particularly selected to ensure good heat conduction and a good cooling sizing effect.The inner surface of the sizing sleeve is treated with a chrome-plated special coating that provides high wear resistance and highsmoothness. Water film type, disc type, dry type and other structural designs are suitable for high-speed, high-volume extrusion of different raw material pipes.
4.Haul off unit
It could be rubber belt or rubber block clamping way.
PVC HDPE PE PPR Plastic Profile and Pipes Caterpillar Haul off Machine
Application:
CS model caterpillar type shaped plastic material drawer adopts double caterpillar drawing method, thyristor stepless governor.
It is mainly uesd with a plastic extruder for plastic pipe material, soft pipe and other plastic shaped materials. Itsapplicability is wide and its usage is convenient.
|
Model |
CS1 |
CS2 |
CS3 |
|
Drawing speed: m/min |
1-10 |
0.5-0.5 |
0.5-2 |
|
Drawing height |
950-1100 |
950-1100 |
950-1100 |
|
Drawing power |
2.2 |
4 |
5.5 |
|
Appearance size |
1800x885x1720 |
2800x1015x1720 |
3200x1300x1750 |
5.Winding Machine
It adopts torque motor control unit, max winding 1km to 5km according customer request
The machine is mainly used to coiling and packing of the flexible plastic pipes, such as: HDPE,LDPE pipes, soft PVC pipes and so on.
Tension and winding speed automatic adjusting by torque motor; when pipe extruding speed slow, winding automatic slow down to keep same torque; when pipe fast, winding automatic accelerate to keep same torque.
Winder has automatic tightening device, the pneumatic cylinder don't bear force during winding, this can improve the lifetime of cylinder, and safety level is higher, automatic discharge pipe roll, no need pull the pipe roll by hand.
