Plastic pipe making machine
PVC pipe line is mainly used in the production of Agricultural water supply & water discharge system, architectural water supply & discharge system, wire laying system, etc. purposes.
>>The unit consists of Conical (Parallel) double screw extruder-PVC pipe mold-Vacuum forming tank-Haul-off machine-Cutting machine-Stacker/Belling machine. >>And the line can be equipped with Comptroller thickening instrument or computer ink-jet printer, etc. to achieve the production and manufacture of high-grade tubing.
Process Flow: Screw Loader for Mixer→ Mixer unit→ Screw Loader for Extruder→ Conical Twin Screw Extruder → Mould → Vacuum Calibration Tank → Four claws Haul-off → Planetary Saw Cutter → Belling machine/ Tripping Table → Final Product Inspecting &Packing
Details Images
Conical twin screw extruder
>>High specific output for gentle plastification of PVC material
>>High melt homogenity even with high-filled material formulations
>>Optimized material feeding system for stable production of PVC-U powder
>>Bimetallic material screw and barrel ensuring long time working without trouble
>>Suitable for PVC-U high-filled pipe production
>>Output range from 150kg/h-900kg/h
>>Touch screen control panel
>>AC servo motor drive by inverter
>>Vertical integrated structured gear box
>>Equipped with degassing zone
PVC pipe die head
>>Suitable for PVC-U and CPVC pipe production
>>Diameter range from Ø16 to Ø1000 mm
>>High melt homogenity
>>Low pressure built up even with high outputs
>>Melt channel distribution system
>>Equipped with seramic heaters
>>Pipe head carriage for easy movement
>>Pipe heads are designed according to application requirements.
>>Easy maintenance thanks to the optimized and proven designed construction
Vacuum cooling tank
>>Suitable for PVC pipe production
>>Diameter range from Ø16 to Ø1000 mm
>>Length up to 12000mm
>>304 stainless steel with painted outer surface
>>Special water sprays are located on the best position for cooling the pipe efficiently
>>Special and easy adjusted pipe supports for each pipe diameter
>>Installed vacuum and water pumps can work without any maintenance for long times
>>Special cooling baths can be designed for specific extrusion production
Haul off
>>Pipe range from Ø16 to Ø1000 mm
>>High pulling force without lose the shape of the pipes
>>Equipped with 2, 3, 4, 6, 8 or 10 caterpillars according to the application
>>Motorized positioning of the lower caterpillars
>>Simple operation
>>Completely closed protection for maximum safety
>>Chain conveyors with special rubber pads on chains which do no mark on the pipe.
>>Synchronization with the extruder screw speed allows stable production during changing the production speed
Planetary cutter
>>Automatic synchronisation with extrusion speed
>>Planetary equipped with disk and milling cutter for cut and chamfering
>>Touch screen control panel
>>User friendly software developed by Cuishi
>>All movements are motorised and controlled by control panel
>>Pipe blocking vices device
>>Type of the cutting unit is chose depend on pipe
>>Less maintenance needs
>>Completely closed and secured machine for maximum safety
Belling machine
>>Suitable for PVC pipe production
>>Universal automatic belling machines for 4 different socketing types
>>Diameter range from Ø20 mm to Ø1000 mm
>>Socket forming: smooth (solvent cemented)
>>Socket forming: shaped for insertion of rubber gasket (blowing system)
>>Socket forming: collapsible system
>>Socket forming: auto-load rubber gasket
>>Touch screen control panel
>>User friendly software developed
>>Automatic synchronisation with extrusion speed
>>Pneumatic, hydraulic and motorized movements
>>High quality belling tools
Product Paramenters
| Diameter ranges(mm) | Extruder model | Max. Capacity(kg/h) | Max. lineal speed(m/min) | Extruder motor power(kw) |
| 16-32 (4-cavities) | SJSZ65/132 | 300 | 10*4 | 37 |
| 20-63 (Dual) | SJSZ65/132 | 300 | 15*2 | 37 |
| 50-160 | SJSZ65/132 | 300 | 8 | 37 |
| 75-250 | SJSZ80/156 | 500 | 6 | 55 |
| 110-315 | SJSZ80/156 | 500 | 4 | 55 |
| 75-160 (Dual) |
SJSZ92/188 |
850 | 6 | 110 |
| 315-630 | SJSZ92/188 | 850 | 1.2 | 110 |
Technical Parameter of Main extruder
| Technical Parameter of Main extruder | |||||
| Model | Power (kw) |
Screw Diameter (mm) | Screw Qty. | Designed Output (kg/h) | Dimension(L*W*H) (mm) |
| SJSZ-45/90 | 15 | Φ45/90 | 2 | 70 | 3360x1290x2127 |
| SJSZ-51/105 | 18.5 | Φ51/105 | 2 | 100 | 3360x1290x2127 |
| SJSZ-55/110 | 22 | Φ55/110 | 2 | 150 | 3620x1050x2157 |
| SJSZ-65/132 | 37 | Φ65/132 | 2 | 300 | 3715x1520x2450 |
| SJSZ-80/156 | 55 | Φ80/156 | 2 | 400 | 4750x1550x2460 |
| SJSZ-92/188 | 110 | Φ92/188 | 2 | 750 | 6725x1550x2814 |
