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PP PE Film Washing Line

Short Description:

Nowadays PET recycling technology is a most mature and common case among all polymers. Recycled PET can be used again to produce PET-based plastic products, e.g. bottles (not food & beverage-grade), fiber/cloth, sheet, strap band and, etc. This recycling chain not only reduces the pollution to your environment but also reduces production cost.

washing machinery

Project evaluation

According to your demand for PET recycling business, wed like to recommend our standard PET bottle washing line with an output capacity of 1000kg/hr. This recycling line is composed of garbage separation (automatic and manual separation), crushing, continuous washing and dewatering & drying parts. Please check the below information:

 

2.1 Material characteristics

The material to be treated is PET bottles with contamination of:

  • Labels
  • Residues of original bottle content
  • Metal, dust or sand accumulated during transportation or permanence in air
  • PE plastic cups (PVC bottles, Aluminum caps are not accepted)

The materials can be in bales or loose, the operators should open the bale before introducing material into the line.

Finished product: clean PET flakes


Product Detail

Product Tags

PP PE Film Washing Line1
PP PE Film Washing Line2

1.  Technical specification

Project name

1000kg/hr PP PE film/jambo bag  washing line

Summarize

1. Electricity power use :380V,50Hz,3phase 

2. Material: waste PP PE film , PP woven bag and etc

3. Final size of scraps: mesh screen: φ60mm

4. Output: 1000Kg/hour

No

Equipment name

Technical parameter

Qty.

1 Belt conveyor  PP PE Film Washing Line3

This machine mainly used to convey the PE/PP film into Plastic crusher

1. Motor power: 3KW ,Speed control by frequency inverter

2. Width of convey belt :1000mm

3. length of convey belt : 7000mm

4. Install isolation stick against-slide on the surface of the belt.

5. Adjust Height of conveying belt freely.

6. Small moving wheels are flexible and convenient.

7. the convey speed is adjustable which control the feeding production capacity per hour of the whole line

Note that you can put this convey under ground of the floor

1set

Metal detector Detecting ferrous and non-ferrous metals automatically

Width: 1000 mm

precision of metal detector: 1-3mm

Power: 0.55kw

 PP PE Film Washing Line4

1set

2 GL1000 Double shaft shredder PP PE Film Washing Line5

1. Model : GL1000 Double shaft shredder
2. Application :PP/PE film and PP Woven bag and so on
3. feed mouth : 1200*1000mm
4. Diameter of rotator: 400mm( a pairs of rotator)
5. rotary speed of the main rotator: 82rpm
6. blade material :SKD-11
7. Wall thickness of shredder chamber: 30mm
8. Qty of rotary blade: 64pcs for one rotator (total of rotary blade: 64pcs*2set=128pcs)
9. Qty of fixed blade: 8pcs
10. Main motor: 45kw (45kw*2set=90kw)
11. production capacity : more than 1250kg/hour
12. brand of bearing : NSK Bearing
13. brand of gearbox : Red-sun brand or other famous brand
14. PLC brand : Siemens brand
15. Contactor and relay : Siemens brand

1set

3 Belt conveyor PP PE Film Washing Line6

This machine mainly used to convey the PE/PP film into Plastic crusher

1. Motor power: 2.2KW

2. Width of convey belt :900mm

3. Install isolation stick against-slide on the surface of the belt.

4. Adjust Height of conveying belt freely.

5. Small moving wheels are flexible and convenient.

6. the convey speed is adjustable which control the feeding production capacity per hour of the whole line

1set

4 PC1200 Plastic Crusher PP PE Film Washing Line7

This machine will crush the PE/PP film 

1. Motor power: 75kw

2. Mesh screen:φ60mm

3. Rotation diameter of Main shaft: φ550mm

4. length of main shaft:1950mm

5. Feeding inlet: 1200mm×900mm

6. Quantity of rotating blade:10pcs(5group)

7. Quantity of fixed blade:4pcs(two group)

8. Crushing with water, the bearing with water cooling design

9. Capacity: 1000Kg/hour

10. Plastic crusher will work with water process

11. the screen exchange open ways : by motor drive

12. the hopper of crusher open ways : by motor drive: 1.5kw

1set

5 Double Screw feeder  PP PE Film Washing Line8

This machine will used to send the film scraps into the next step

1. Effective length:3500mm

2. Screw diameter: φ380mm(double screw design)

3. Capacity: >1000 kg/hour

4. Motor power:3kw*2set=6kw

5.Material for contact with material: Stainless steel 304

6. This machine with water spray nozzle

Note that: 1. the angle will be 60 degree , it can help water in fast ways drainage .

2. for bottom parts will be with 2 meter in length for screen mesh to take dirty water as more as possible

1set

6 High speed friction washer PP PE Film Washing Line9

This machine is mainly used to clean the dirty on the surface of film scraps

1. Effective length: 3500mm

2. Motor power: 45Kw

3. Rotating speed: 1440rpm

4. Rotation diameter of main shaft: φ600mm

5. The thickness of screen mesh : 3mm

6.Material for contact with material: Stainless steel 304

1set

7 Screw feeder PP PE Film Washing Line10

This machine will used to send the film scraps into the next step

1. Effective length:3500mm

2. Screw diameter: φ380mm(double screw design)

3. Capacity: >1000 kg/hour

4. Motor power:3kw*2set=6kw

5.Material for contact with material: Stainless steel 304

6. This machine with water spray nozzle

Note that: 1. the angle will be 60 degree , it can help water in fast ways drainage .

2. for bottom parts will be with 2 meter in length for screen mesh to take dirty water as more as possible

1set

8 Hot washer PP PE Film Washing Line11

This machine is mainly used to hot wash for PP/PE film

1. Effective length: 6000mm, Width: 1800mm

2. Washing roller motor: 2.2KW+3kw

3. Screw Feeding motor: 2.2KW

4. Qty of pushing roller : 5set

5.Material for contact with material: Stainless steel304

6. The floating washing tank with water level control device

7. The floating washing tank with automatic dirty discharge motor : 1.5kw

8. The diameter of discharge pipe : 159mm

9. Heating ways : we suggest by steam or hot oil heating

1set

9 Screw feeder PP PE Film Washing Line12

This machine will used to send the film scraps into the next step

1. Effective length:3500mm

2. Screw diameter: φ380mm(double screw design)

3. Capacity: >1000 kg/hour

4. Motor power:3kw*2set=6kw

5.Material for contact with material: Stainless steel 304

6. This machine with water spray nozzle

Note that: 1. the angle will be 60 degree , it can help water in fast ways drainage .

2. for bottom parts will be with 2 meter in length for screen mesh to take dirty water as more as possible

1set

10 High speed friction washer PP PE Film Washing Line13

This machine is mainly used to clean the dirty on the surface of film scraps

1. Effective length: 3500mm

2. Motor power: 45Kw

3. Rotating speed: 1440rpm

4. Rotation diameter of main shaft: φ600mm

5. The thickness of screen mesh : 3mm

6.Material for contact with material: Stainless steel 304

1set

11 Double Screw feeder   PP PE Film Washing Line14

This machine will used to send the film scraps into the next step

1. Effective length:3500mm

2. Screw diameter: φ380mm(double screw design)

3. Capacity: >1000 kg/hour

4. Motor power:3kw*2set=6kw

5.Material for contact with material: Stainless steel 304

6. This machine with water spray nozzle

Note that: 1. the angle will be 60 degree , it can help water in fast ways drainage .

2. for bottom parts will be with 2 meter in length for screen mesh to take dirty water as more as possibleNote that: 1. the angle will be 60 degree , it can help water in fast ways drainage .

2. for bottom parts will be with two meter in length for screen mesh to take dirty water as more as possible

1set

12 Floating washer  PP PE Film Washing Line15

This machine is mainly used to clean the rest dirty on the surface of film scraps

1. Effective length: 8000mm, Width: 1800mm

2. Washing roller motor: 2.2KW+2.2kw+2.2kw

3. Screw Feeding motor: 2.2KW

4. Qty of pushing roller : 7set

5.Material for contact with material: Stainless steel304

6. The floating washing tank with water level control device

7. The floating washing tank with automatic dirty discharge motor : 1.5kw

8. The diameter of discharge pipe : 159mm

The bottom of screw feeder will two meter mesh screen

1set

13 Screw feeder  PP PE Film Washing Line16

This machine will used to send the film scraps into the next step

1. Effective length:3500mm

2. Screw diameter: φ380mm

3. Capacity: >500 kg/hour

4. Motor power:3kw

5.Material for contact with material: Stainless steel 304

6. This machine with water spray nozzle

Note that: 1. the angle will be 60 degree , it can help water in fast ways drainage .

2. for bottom parts will be with 2 meter in length for screen mesh to take dirty water as more as possible

2set

14 Dewatering machine  PP PE Film Washing Line17

This machine mainly used to dewater for film scraps to get final good quality film scraps  

1.Motor power: 55KW

2.Capacity : 500kg/hour

3. Motor speed: 1440rpm

4. The diameter of the screen hole: 2mm

5. The thickness of screen mesh : 6mm

6. The dewatering rate: more than 95%

7. Continuously discharge the material from side and drainage from the bottom of this machine

8. Material for contact with material: Stainless steel304

9. Motor of Auto-brushing clean system :2.2kw

10. The material of Main shaft :stainless steel :diameter 220*8mm(Thickness)

11. The material of blade :stainless steel ,thickness:6mm

12. Rotation Diameter of main shaft: 800mm

2set

15 Hot air drying system and air blower PP PE Film Washing Line18

 PP PE Film Washing Line19

This machine is mainly used to use hot air to remove the moisture from PP/PE scraps

1.Total length of stainless steel pipe : 18meter

2.The diameter of stainless steel pipe : 219mm

3.Heating power of heating box : 45Kw

4.The temperature is adjustable by temperature controller

5. The Moisture of PP/PE will be less than 5%

6.Power of air blower motor: 11Kw

2set

16 Silo PP PE Film Washing Line20

This machine is mainly used to store the PE/PP scraps for next step packing

1. Effective volume: 4 m3

2. Tube diameter:Ф273mm

3. Material : stainless steel 304

4. motor of screw feeder:3kw

2set

17 Control cabinet Electric elements: Schneider Contactor, Schneider Relay,

Inverter will use ABB brand or Danfoss brand 

1 set
18 Blade sharper  PP PE Film Washing Line21

This machine is easy to operation ,just fix the blade on the machine ,and start the power

max sharping length : 650mm

motor :1.1kw

dimension: 1150*590*1320(mm)

weight : 150kg

1 set

2. 1000kg/hr equipment list and power consumption list

No.

Name

Model

Qty

Total Power (kw) /unit

1

Belt conveyor

3kw

1set

3kw

Metal detector

0.55

1set

0.55

2

GL1000 Double shaft shredder

90kw

1set

90kw

3

Belt Conveyor

2.2kw

1set

2.2kw

4

PC1200 Plastic Crusher

75kw+1.5kw=76.5kw

1set

76.5kw

5

Double Screw feeder

6kw

1set

6kw

6

High speed friction washer

45kw

1set

45kw

7

Double Screw feeder

6kw

1set

6kw

8

Hot washer

8.9kw

1set

8.9kw

9

Double Screw feeder

6kw

1set

6kw

10

High speed friction washer

45kw

1set

45kw

11

Double Screw feeder

6kw

1set

6kw

12

Floating washer

10.3kw

1set

10.3kw

13

Screw feeder

3kw

2set

6kw

14

Dewatering machine

55kw*2set=110kw

2set

110kw

15

Hot air drying system+air blower

42kw+11kw=53kw

2set

106kw

16

Silo

3kw

2set

6kw

17

Control cabinet

/

1set

/

18

Blade sharper

1.1kw

1set

1.5kw

Total power consumption

534.95kw

1. Note that the above it is not including the hot wash energy consumption

No.

Name

Qty

(set)

1

Belt conveyor 1 set
Metal detector 1 set

2

CS1000 Double shaft shredder 1 set

3

Belt Conveyor 1 set

4

CS1200 Plastic Crusher 1 set

5

Double Screw feeder 1set

6

High speed friction washer 1 set

7

Double Screw feeder 1 set

8

Hot washer 1 set

9

Double Screw feeder 1 set

10

High speed friction washer 1 set

11

Double Screw feeder 1 set

12

Floating washer 1 set

13

Screw feeder 2 set

14

Dewatering machine 2 set

15

Hot air drying system 2 set

16

Silo 2 set

17

Control cabinet 1 set

18

Blade sharper 1 set

2. Spare parts for free

No.

Name

Qty(set)

1

Extra set of blades for crusher

1set

2

Crusher belt

2pcs

3

Bearings for screw loader

4pcs

4

Gasket and rubber ring (for waterproof use)

A lot

5

AC contactor

2pcs

6

Contactor relay

2pcs

7

Tools and other spanner

1set

8

Heating element for pipe dryer

5pcs

9

Many other spare parts are not listed…..

 


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