PP/PE biaxial geogrids production line
1. SJ 120×33 extruder: 1 set of 160 KW heating motor power; every group 8 KW and seven group 56 KW. Wind machine: 0.37 KW× 7 sets=2.59 KW; Feeding motor: 2.2 KW every set; Hydraulic screen exchanger motor: 3 KW every set.
2. Mould: 0.6 KW× 40 pieces=24 KW Machine neck heated power 3 KW.
3. Calendar: 0.75 KW× 3 SETS + 1.1 KW + (Hydraulic Station)3 KW=6.35 KW.
Chiller: 5.5 KW every set
4. Hauling-off and water cooling tank: 1 set & motor power 3 kw.
5. Punching machine: 1 set & motor power 15 KW
6. Air pre-heating chamber: Wind machine 3 KW × 5 + heating power (4 KW× 6) ×5=135 KW
7. Five-roller hauling-off machine: motor power 4 KW every set
8. Seven-roller drawing machine: motor power 18.5 KW + 3 KW=21.5 KW
9. Biaxial drawing machine: motor power 30 KW every set.
Side cutting motor: 1.1 KW × 2 = 2.2 KW
10. Biaxial hauling-off machine: 3 KW every set
11. Cutting and winding machine motor power 1.5 KW×+ Side cutting machine motor power 1.5 KW = 3 KW
12. Crusher motor power: 2.2 KW × 2= 44 KW.
Machine list:
SJ120/30 single screw extruder one set
Hydraulic screen changer one set
T mould one set
Calender one set
Side cutting, ranking rollers and Hauling-off rollers device (with double position edges collecting wheels) one set
110 ton Punching device (with high frequency punching speed design) one set
Compaction device (A) one set
Heating, preservation device(D) one set
Lengthways Drawing machine one set
Hauling-off, cutting machine one set
Transverse Drawing machine one set
Nine rollers cooling equipment one set
Hauling-off cutting& winding machine one set
Specification Of Pp/Pe Biaxial Geogrids
1. Specification of the GSJ120/33 Extruder One set
Performance features:
| Model | GSJ-120/33 | |
| Extrude central height | 1100mm | |
| Max. output | PVC granule | 392kg/h |
| PE/PP | 560kg/h | |
| High efficiency screw | ||
| Diameter | 120mm | |
| L/D | 33:1 | |
| Material | 38CrMoAlA | |
| Surface Treatment | Nitrided and Polished | |
| Screw rotation speed | 20～92.5r/min | |
| Barrel | ||
| Material | 38CrMoAlA | |
| Inner Surface treatment | Nitrided, ground | |
| Heating method | By ceramic | |
| Heating control zones | 7zones | |
| Heating power | 61KW | |
| Cooling system | By blower fan | |
| Cooling zones | 7zones | |
| Cooling power | 0.25KW | |
| Gearbox | ||
| Material of the house | QT200 | |
| Gear type | Helical gears | |
| Material of the gear | 20CrMnTi | |
| Heat treatment of the gear surface | Quenching | |
| Material of the axes bearings | 40CrImported high quality bearing | |
| Feeding block | ||
| Material | Q235 | |
| Method | Water circled cooling system | |
| Automatic feeder | ||
| Method | With vacuum suction method | |
| Driving motor | ||
| Method | DC motor,160KW | |
| Control system | Controlled by EUROTHERM full digital DC speed regulator. | |
| Overall dimension(L x W x H) | 4690mm x 700mm x 3000mm | |
| Weight | 4600kg | |
2. Automatic Hydraulic Quick Screen Changer one set
Performance features:
The automatic screen changer can change the screen in a timely, prompt and reliable manner to ensure the constant and continual output of materials.
Type: Double-Section Quick Screen Changer.
Changing of screen within 2 seconds or below.
90 style
3. T Mould One set
Performance features:
Newest technology with Spiral design.
Good quality stainless steel
| Technical data | ||
| Mould material | Mould steel | |
| Heating method | Heating stick & heating board | |
| Effective width | mm | 1350mm |
| Heating power | kw | 23.5 |
4. Calender One set
Performance features:
With heat exchanger
AC compacting implement, heating relay, button of indicator light,made in France
| Technical data | ||
| Material | 45# steel | |
| Number of roll | 3 | Pcs |
| Diameter of roll | mm | 400 |
| Effective length | mm | 1350 |
| Gear box materail | WPO-135 | |
| Frequency conversion timing implement power | kw | 5.5 |
| Frame of machine materail | Configuration steel | |
5. Side cutting, ranking rollers and Hauling-off rollers device (with double position edges collecting wheels) One set
Performance features:
Automatic winding the edges, 1.5m diameter of each wheel, and the speed of winding is synchronized with the Hauling off speed.
| Technial data | ||
| Frequency conversion timing implement power | kw | 3 |
| Traction roller | pcs | 4 |
| Material | Bearing oil rubber | |
| Diameter of the roller supporting | mm | ￠70 |
| Materail of frame of machine and roller supporting | Stainless steel | |
6. 110 ton Punching device (with high frequency punching speed design) One set
Performance features:
Punching die. (innovation design that each mould Punching 2 lines, and 1 die can punch more than one shapes. ) the traditional way is puching 35 -60 times per minute and one time only punch one line. By increase Punching frequency and punching more lines, the whole line productivity can increase 3 times more. This technology is newly and first introduced by our compay.
Punching speed match with plates producing, drawing speed, and that finish the continuously automatically punch.
| Technial data | ||
| Material of punching mould | high quality carbon facility steel | |
| Punching frequency | times/min | 60-80 |
| capacity | ton | 160 |
| quantity of Punching line | line | 1 |
7. Compaction device (A) One set
Performance features:
Compact implement, indicator light button made in France
| Technial data | ||
| Economical frequency conversion timing machine power | kw | 15 |
| Materail of frame of machine | High quality configuration steel | |
| Compaction roller | 8 pieces=4 group | |
| Matearil of compaction roller | No sew steel pipes | |
| Transducer power | kw | 22 |
8. Heating, preservation device(D) One set
Performance features:
| Technial data | |||
| Material of Heating tank | Material | 235-A | |
| Length | m | 10 | |
| Punching frequency | times/min | 60-80 | |
| capacity | ton | 160 | |
| quantity of Punching line | line | 1 | |
9. Lengthways Drawing machine One set
Performance features:
AC compact implement, indicator light of heating relay, button,Made in France
| Technial data | ||
| Inverter | 1 set | |
| Roller diameter | mm | 350 |
| Power | kw | 15 |
| Reducer | 1 set | |
| Drawing roller | Pcs | 5 |
| Material | No sew steel pipes | |
| Valid length | 1350mm | |
| Frame of machine | 1 set | |
| Material of frame of machine | High quality configuration steel | |
| Transducer power | kw | 22 |
10. Hauling-off, cutting machine One set
Performance features:
| Technial data | ||
| Motor | frequency regulation | |
| Hauling –off method | glue roller | |
| Hauling-off power | kw | 1.1 |
| Coiling saw | N.M | 60 |
11. Transverse Drawing machine One set
Performance features:
| Technial data | ||
| Drawing method | Gradually | |
| Entering Width of drawing | mm | ≤1200 |
| Exiting width of drawing | mm | ≤4200 |
| Electrical heating degree | ℃ | 130-180 |
| Frequency regulation speed range | m/min | 1-10 |
| Driving power | kw | 22 |
| Clamping equipment | Units | 750 |
| Reducer | one set | |
| Turbine gearbox | two sets | |
12. Nine rollers cooling equipment One set
Performance features:
| Technial data | ||
| Materail | 235-A | |
| Number of rollers | 9 | |
13. Hauling-off cutting& winding machine One set
Performance features:
| Technial data | ||
| Motor | frequency regulation | |
| Hauling –off method | glue roller | |
| Hauling-off power | kw | 3 |
| Winding saw | N.M | 60 |
| Winding method | with 2 big rollers | |
| Hauling-off thread speed | m/min | 3-10 |
