Professional China Plastic Board Extrusion - PVC Foam Board Extrusion Machine – Cuishi

WPC PVC Celuka foam board basic information:

Main material

PVC/CaCo3/addtives

Finished board size

1220-2050mm(width)*2440mm(length-adjustbable)

Finished board thickness range

3-25mm/3-30mm/3-40mm

Max extruder capacity

400kgs/h/600kgs/h/800kgs/h/1000kgs/h

Board surface treatment

Embossing/transfer print/lamination/uv coating/CNC engrave

Extruder Mold

SYSJ-80/156

SYSJ-80/173

SYSJ-92/188

Output capacity

kgs/h

350

550

650

Output thickness

mm

3-25

3-30

3-30

Machine List

No.

Name

Qty.

Remark

1

Screw loader for extruder

1

2

SJZ 80/156 conical twin screw extruder

1

3

Extrusion mould unit

1

1220*2440

4

Vacuum calibration Table

1

5

Cooling bracket

1

6

Haul off unit

1

7

Edge cutting device

1

8

Tracking cutter

1

9

Automatic shift machine

1

10

Dust collection device

1

11

Mould temperature controller

1

Auxiliary Machine

12

SRL-Z Series Mixer unit

1

Capacity : 450-550kg/h

13

Screw loader for Mixer

1

14

Crusher

1

Power: 11kw,22kw,30kw

15

Pulverizer

1

Power: 45kw,55kw,75kw

Part a: Plastic WPC PVC wood plastic composite foam board extrusion line/door board making machine

NO.

Machine name

Type

Qty.

Note

1

Conical twin screw extruder

SJSZ80/156

SJSZ92/188

1set

with spring up loader

2

Electric control system

1set

Siemens electrical parts

3

T-mould

1set

JC Times/Eko/Weilei

4

Calibration unit

1set

size:1500*600*100mm

5

Cooling bracket

1set

5000mm(length)*1500mm(width)

6

Haul-off device

1set

8pairs/10pairs/12pairs

7

Shearing unit in length and width

1set

8

Dust vacuuming collector

1set

9

Stacker

1set

2500mm*1750mm

NO.

Name of machine

Advantage of machine

1

Automatic feed loader

Fully automatic

2

Conical Twin Screw extruder

Inovince servo motor, famous brand gearbox and full set of SIEMENS electric control system,30% ENERGY SAVING, STABLE RUNNING, LONG SERVICE LIFE

3

T-die 

Design by ourself with over 23 years manufacturing experience

Extrusion and calibration mould

Technical parameters:

a.Unique die structure for hollow products using core molding optimized flow path through computer simulation to ensure uniform and stable flow.

b.Independent air flow control system to quickly balance the airflow in a short time to obtain a stable production .

c.Fine polishing of the cavity , lip and flowing channel.

4

Calibrator

100mm thickness mirror surface calibrator

5

Cooling Bracket

9 pcs stainless iron rollers 

6

Haul off machine

8-12 pairs rubber surface rollers 

7

Transverse cutter

Technical parameters:

a.Special positioning to ensure cutting accurecy.

b.Special knife structure, safe and stable

c.PLC control system, double dust system.

8

Stacker with automatic robert board lift

Auxiliary machines(optional)

1

Crusher 

For recycling unqualified board

2

Grinder 

For recycling unqualified board 

3

High-speed Heat/Cooling Mixer

For mixing raw materials

4

Chiller

To supply cool water 

                                            Pvc Foam Board Physical Properties

Testing Item

Unit

Testing Result

Density

g/cm3

0.35-1.0

Tensile Strength

Mpa

12-20

Bending Intensity

Mpa

12-18

Bending elasticity Modulus

Mpa

800-900

Impcting Intensity

KJ/m2

8-15

Breakage Elongation

%

15-20

Shore hardness D.

D

45-50

Water Absorption

%

≤1.5

Vicar Softening Point

ºC

73-76

Fire Resistance

Self-Extinguishing Less than 5 seconds

Fixed knife 2 pieces

Sieve diameter Φ 10mm

Large inlet 480 × 320mm

Crushing particle size 3-10mm

Output 500kg / h

Equipped with power of 15kw

Wind power 2.2kw

Overall weight 2500kg

Overall dimension 2 × one point two × 2.4m

Material and composition of pot body: 1Cr18Ni9Ti stainless steel, with extremely smooth and hard inner surface, which is characterized by wear resistance, corrosion resistance and not easy to stick.

Pot cover material: cast aluminum

Total volume: 500 / 1000L

Number of mixed slurry: 3

Mixing slurry material: 3cr13ni9ti

Heating mode: electric heating and self grinding heating

Cooling mode: water cooling

Temperature control mode: electronic automatic temperature control

1 motor: Power: 75kW, equipped with Senlan or other brand frequency converter

(the frequency converter controls the motor, with small starting current and more than 30% power saving.)

Cooling motor: 15 kw

Mixing time: 6-10min

Material of discharge body: cast aluminum

Unloading mode: pneumatic unloading