PVC Pipe Extrusion Machine 63-160MM
PVC Pipe Extrusion Machine
Water supply PVC pipe extrusion line plastic conduit pipe extruder machine
The video as following , we test the machine in 2009 years
Our PVC pipe production line adopts advanced technology
We can customize various PVC pipe production lines according to the pipe standards of various countries in the world. Our pipe diameter range is: 16mm-1200mm, from large water supply pipes to small cables We can customize the tube.
Our PVC pipe production lines are spread all over the world and have a large customer base. We will provide all customers with on-site installation, commissioning, training, etc.
Parameters
|
Model |
Pipe range |
Extruder |
Max output |
Max speed |
Total power |
|
PVC-50*2 |
16-50mm |
SJSZ65/132 |
250kg/h |
10 m/min |
85 kw |
|
PVC-63 |
16-63mm |
SJSZ51/105 |
150 kg/h |
10 m/min |
60 kw |
|
PVC-110 |
50-110mm |
SJSZ55/110 |
180 kg/h |
10 m/min |
70 kw |
|
PVC-160 |
63-160mm |
SJSZ65/132 |
300 kg/h |
5 m/min |
90 kw |
|
PVC-250 |
110-250mm |
SJSZ80/156 |
400 kg/h |
3.5 m/min |
120 kw |
|
PVC-315 |
160-315mm |
SJSZ80/156 |
400 kg/h |
3 m/min |
160 kw |
|
PVC-450 |
250-450mm |
SJSZ92/188 |
700 kg/h |
1.5 m/min |
200 kw |
|
PVC-630 |
315-630mm |
SJSZ92/188 |
700 kg/h |
0.9 m/min |
230 kw |
PVC PIPE PLASTIC EXTRUSION MACHINE TECHNOLOGICAL PROCESS
DOUBLE-SCREW EXTRUDER---DIE HEAD & MOULD & SIZING SET---VACUUM WATER COOLING TANK--- TRACTION MACHINE-----CUTTING MACHINE-----AUTOMATIC UNLOADING RACK
The unit consists of conical twin screw extruder, PVC pipe extrusion mould, vacuum calibration tank, haul-off machine, planetary saw cutting machine, tripping table, belling machine.
And the line can be equipped with comptroller thickening instrument, computer ink-jet printer, crusher, shredder, pulverizer, water chiller, air compressor etc.
16-110mm PVC pipe production line
Detail Technical Parameters of Each Above machines
1. screw loader feeder
| 1 | Screw load pipe diameter | mm | Φ110 |
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| 2 | Screw pipe length | mm | 4200 |
| 3 | Screw loader motor | Kw | 2.2 |
| 4 | Screw loader size | mm | 900*1100*960 |
2. Conical twin screw Extruder SJSZ80/156
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﹡Screw、barrel design and manufacturing absorb European advanced technology ﹡Screw and barrel material：38CrMoAlA，nitriding treated ﹡adopt original famous electric components with high steady running quality . Eg: RKC or Omron temperature controller、Eurotherm DC speed regulator、low-voltage breaker adopts Schneider or Schneider ﹡Gearbox adopt high torque, low noise, hard gear tooth face gear box ﹡Self protective system: current of motor overload automatic stop protection screw displacement automatic stop protection Lubrication oil starvation automatic alarm device plastic extruder 1.World famous brand electrical component such as Siemens, Schneider, ABB etc .
Screw and barrel |
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| 1 | Screw Diameter | mm | ￠65/132 |
| 2 | Screw rotation speed | r/min | 0-36 |
| 3 | Material of Screw and Barrel | / | 38CrMoAlA Nitrogen Treatment |
| 4 | Depth of nitration case | mm | 0.4-0.7mm |
| 5 | Hardness of nitration | HV | 》950 |
| 6 | Roughness of the surface | Ra | 0.4un |
| 7 | Hardness of double alloys | HRC | 55-62 |
| 8 | Depth of double alloys | mm | 》2 |
| 9 | Heating Power | KW | 18 |
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| 11 | Barrel Heating | / | Casting Aluminum Heater |
| 12 | Screw core temperature control | / | Automatic cycle temperature control |
| 13 | Heating zones | / | 4 |
| 14 | Cooling | / | blower cooling |
| Cooling fan | Made in taiwan brand : SIROCCO | ||
| Cooling POWER | 180W*3 | ||
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| 15 | Screw core temperature adjusting | / | Outside loop, silicon oil |
| Gear box/ Reducer (European Code)
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| 1 | Applicable standard | / | 1500RPM |
| 2 | Material of gear and shaft | / | Adopt high strength alloy, carburizing and quenching, grinding |
| 3 | Gear precision and hardness | / | 6grade, HRC 54-62 |
| 4 | Oil sealing | All sealing adopt good products | |
| 5 | Screw Safeguard | / | Automatic screw displacement alarm |
| 6 | box material | HT200 | |
| 7 | gear material | 20CrMnTi | |
| 8 | gear surface heat treatment | Tooth surface quenching | |
| 9 | BRAND | JIANGSU OU DIAN TRANSMISSION EQUIPMENT CO.,LTD | |
| AC SERVO MOTOR | |||
| 1.SERVO MOTOR MODEL | ISMG2-31D15CD | ||
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| Dosing feeding device | |||
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| 1 | Feeding speed regulator | / | Huichuan frequency conversion |
| 2 | Can be adjusted separately or synchronized adjusting with extrusion. | ||
| 3 | SCREW LOADER REDUCER : TYPE YE2-90L-4 , MOTOR :1.5KW ,1400R/MIN | ||
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| 3 | Cooling system Barrel fan cooling 250w × 4 sets | ||
| electric system
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| Motor brand | Innovince | ||
| Advantage | Servo motor save power 30% , output more 30% than AC motor | ||
| 2 | Speed adjusting mode | / | motor controller frequency control |
| 3 | Output Capacity | Kg/h | 300-400kg/h |
| 4 | Vacuum exhaust system | / | 2.2KW vacuum pump |
| 5 | Temperature Controller | / | RKC or Omron or delta |
| 6 | DC speed regulator | / | Eurotherm /innovince |
| 7 | AC contactor | / | Schneider/ contactor Siemens |
| 8 | Electric power | / | 380V/50HZ/3phase |
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| 9 | PLC TOUCH SCREEN | SIEMENS /XINJIE/DELTA | |
| 10 | Extruder axis height | mm | 1100 |
Mould for PVC pipe ONE SET
| Item | Description | Remarks |
| special designed pre-cooling parts can make sure smooth and shiny pipe surface
Mould 1.Material of mold body is Steel 45# ,harden treated and polished. 2.Material of inner mould parts is 40Cr.
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| 1 | OD |
63MM,75MM,110MM,160MM |
| 2 | Material of the mould body | Steel 45#(superior mold steel) harden treated |
| 3 | Material of the inner parts in mould | 40Cr(superior mold steel) harden treated |
| 4 | Material of calibrator | Stannum Bronze |
| 5 | Pressure rating(or pipe wall thickness) | According to the file you sent |
4,Vacuum Calibration and cooling Tank
| Item | Description | CS160 |
| Function:
calibrate the outer diameter and cool ﹡ automatic water level control and water temperature intelligent display ﹡ electric cabinet with water-proof protection ﹡ forceful concentrated spraying water cooling with good cooling effect ﹡ vacuum pump and water pump adopts good product with durable steady working quality. ﹡ Perfect pipeline design with impurity filter device can keep nozzle unblock |
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| 1 | Length | 6000mm |
| 2 | Material of tank | stainless steel304 |
| 3 | Cooling Type | Water Spray-pouring cooling |
| 4 | Vacuum Pump power | 4kw * 1 sets vacuum pump
And water pump 3kw |
| 5 | Water Pump power | |
| 6 | Left and right position adjustment | Manual adjusting |
51 set of Hauling off Machine
| NO | Description | Unit | Remark | ||||
| ﹡Pneumatic clamping, variable frequency speed adjusting
﹡adopt famous brand cylinder Due to diameter, it can be designing of double, three, four, six, eight caterpillars
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| Function: haul off PE pipe stably and synchronal with extruder speed | |||||||
| 1 | Available pedrail length | mm | 1500 | ||||
| 2 | Clamping Mode | Pneumatically | |||||
| 3 | Speed Adjusting Mode | Frequency Conversion | |||||
| 4 | Hauling Motor Power | KW | 2.2kw | ||||
| 5 | Hauling Speed | m/min | 0.5～20 | ||||
| 6 | PIPE DIAMETER | 16-160MM | |||||
| automatic dust free cutting, with meter counting function
﹡Saw blade adopts carbide blade Alert Alarm and counting set of free dust cutter 10 , stacker Due to diameter, it can be designing of saw cutter or planetary cutter |
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| Function: cut HDPE pipe in fixed length
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| 1 | Cutter type | Automatic meter counting cutter | |||||
| 2 | Suitable cutting pipe diameter | 16-160mm | |||||
| 3 | Cutting speed | Synchronization, automatic cut in fixed length | |||||
| 4 | Motor power | KW | 2.2 | ||||
| 5 | Material of Cutting Saw | Alloy steel | |||||
| 6 | Clamping Mode | Pneumatically Drive | |||||
10 , stacker
| 1 | Stacker | 6m |
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Laser printer one set
| 1 | Laser medium | Ytterbium-doped fiber |
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| 2 | Laser center wavelength | 30:1 |
| 3 | Output | 1064nm |
| 4 | Laser output power: | 30W |
| 5 | Modulation frequency | 20 kHz -200 kHz |
| 6 | Anti-high reflection | with special optical isolator |
| 7 | Scanning speed | 0 -12000 mm/s |
| 8 | Marking depth | 0.01 mm -0.2mm (depending on the material) |
| 9 | Marking range | 110 mm×110mm (optional) |
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10 |
Marking line width |
0.01 mm -0.1mm
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11 |
Minimum character |
0.1mm
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12 |
Input power |
≤400W
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