PVC pipe production line
Detail Technical Parameters of Each Above machines
1. screw loader feeder
| 1 | Screw load pipe diameter | mm | Φ110 |
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| 2 | Screw pipe length | mm | 4200 |
2. Conical twin screw Extruder SJSZ80/156
| ﹡Screw、barrel design and manufacturing absorb European advanced technology
﹡Screw and barrel material：38CrMoAlA，nitriding treated ﹡adopt original famous electric components with high steady running quality . Eg: RKC or Omron temperature controller、Eurotherm DC speed regulator、low-voltage breaker adopts Schneider or Schneider ﹡Gearbox adopt high torque, low noise, hard gear tooth face gear box ﹡Self protective system: current of motor overload automatic stop protection screw displacement automatic stop protection Lubrication oil starvation automatic alarm device
Screw and barrel |
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| 1 | Screw Diameter | mm | ￠80/156 |
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| 2 | Screw Length | mm | 2500 |
| 3 | Screw rotation speed | r/min | 0-36 |
| 4 | Material of Screw and Barrel | / | 38CrMoAlA Nitrogen Treatment |
| 5 | Depth of nitration case | mm | 0.4-0.7mm |
| 6 | Hardness of nitration | HV | 》950 |
| 7 | Roughness of the surface | Ra | 0.4un |
| 8 | Hardness of double alloys | HRC | 55-62 |
| 9 | Depth of double alloys | mm | 》2 |
| 10 | Heating Power | KW | 30 |
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| 11 | Barrel Heating | / | Casting Aluminum Heater |
| 12 | Screw core temperature control | / | Automatic cycle temperature control |
| 13 | Heating zones | / | 5 |
| 14 | Cooling | / | blower cooling |
| Cooling fan | Made in taiwan brand : SIROCCO | ||
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| 15 | Screw core temperature adjusting | / | Outside loop, silicon oil |
| Gear box/ Reducer (European Code) | |||
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| 4 | Oil sealing | All sealing adopt good products | |
| 5 | Screw Safeguard | / | Automatic screw displacement alarm |
| 6 | box material | HT200 | |
| 7 | gear material | 20CrMnTi | |
| 8 | gear surface heat treatment | Tooth surface quenching | |
| 9 | BRAND | JIANGSU OU DIAN TRANSMISSION EQUIPMENT CO.,LTD | |
| AC SERVO MOTOR | |||
| 1.SERVO MOTOR MODEL | ISMG2-52D15CD | ||
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| Dosing feeding device | |||
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| 1 | Feeding speed regulator | / | Huichuan frequency conversion |
| 2 | Can be adjusted separately or synchronized adjusting with extrusion. | ||
| 3 | Cooling system Barrel fan cooling 250w × 4 sets | ||
electric system  |
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| Motor brand | Innovince | ||
| Advantage | Servo motor save power 30% , output more 30% than AC motor | ||
| 2 | Speed adjusting mode | / | motor controller frequency control |
| 5 | Temperature Controller | / | RKC or Omron or delta |
| 6 | DC speed regulator | / | Eurotherm /innovince |
| 7 | AC contactor | / | Schneider/ contactor Siemens |
| 8 | Electric power | / | 380V/50HZ/3phase |
| 9 | PLC TOUCH SCREEN | SIEMENS | |
| 10 | Extruder axis height | mm | 1100 |
3. Mould for PVC pipe two sets
| Item | Description | Remarks |
 ﹡ special designed pre-cooling parts can make sure smooth and shiny pipe surface |
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| 1 | OD |
75,110, 160, 200, 250, 315mm |
| 2 | Material of the mould body | Steel 45#(superior mold steel) harden treated |
| 3 | Material of the inner parts in mould | 40Cr(superior mold steel) harden treated |
| 4 | Material of calibrator | Stannum Bronze |
| 5 | Pressure rating(or pipe wall thickness) | According to the file you sent |
4,Vacuum Calibration and cooling Tank
| Item | Description | CS400 |
Function:  calibrate the outer diameter and cool
﹡ automatic water level control and water temperature intelligent display ﹡ electric cabinet with water-proof protection ﹡ forceful concentrated spraying water cooling with good cooling effect ﹡ vacuum pump and water pump adopts good product with durable steady working quality. ﹡ Perfect pipeline design with impurity filter device can keep nozzle unblock |
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| 1 | Length | 6000mm |
| 2 | Material of tank | stainless steel304 |
| 3 | Cooling Type | Water Spray-pouring cooling |
| 4 | Vacuum Pump power | 4kw * 2 sets vacuum pumpAnd water pump 5.5kw |
| 5 | Water Pump power | |
| 6 | Left and right position adjustment | Manual adjusting |
| 7 | back and forth movement | Moved by motor (cycloidal-pin wheel type) |
5. Water spray cooling tank
| Item | Description |  |
| Function: calibrate the outer diameter and cool | ||
| 1 | Length | 6000mm |
| 2 | Material of tank | stainless steel |
| 3 | Cooling Type | Water Spray-pouring cooling |
| 5 | Water Pump power | 5.5kw×1pcs |
| 6 | Left and right position adjustment | Manual adjusting |
6. Four pedrails haul off machine
| Item | Description | ||
  Function:
Draw PVC pipe forward stably, the speed is synchronized with extruder speed. |
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| 6 | Hauling Motor Power | 5.5kw | |
| 7 | Hauling Speed | 3m/min(max) | |
| 9 | Speed Adjusting Mode | Variable frequency conversion（ABB/DELTA ） | |
| 10 | Axis Height | 1050mm±50mm | |
| 11 | Hauling off pipe diameter | 75-315mm | |
7. Automatic planetary cutting machine
| Item | Description | Unit | Remarks |
| ﹡PLC control、automatic meter counting cutting, Planetary cutting
﹡Pneumatic clamping and releasing, Pneumatic cutting return ﹡Saw blade adopts carbide blade ﹡With dust colleting device |
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| 1 | Cutting type | mm | Automatic cutting |
| 2 | Cutting diameter suitable range | mm | 75-315MM |
| 6 | Material of Cutting Saw | Alloy steel | |
| 7 | Clamping Mode | Pneumatically | |
| 8 | Element of Electric System | mm | Schneider |
| 9 | Valve of Pneumatic system | From AIR TAC | |
| 10 | PLC TOUCH SCREEN | OMRON ,JAPAN | |
9. Stacker for finished pipe
Stacker
| Item | Description | |
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| 1 | Tilting mode | Pneumatically drive automatically |
| 2 | Control mode | Automatic by sensor |
| 3 | Length | 4000mm |
| 10SHRL 500/1000 high speed heating/cooling mixer one set | |||
Screw loader machine ( send material to hot mixer )  |
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Heating mixer
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Motor power | kw | 75 |
| Cover of boiler | one set made of alloy | ||
| Body of boiler | one set made of stainless steel | ||
| Mixing time | Min | 8-15 | |
| Lodicules &guiding board | one set | ||
| Air tank | one set | ||
| Working temperature | ≤150℃ | ||
| Air moving system | one set | ||
| INVERTER | 75KW | ||
| INVERT BRAND | MADE IN CHINA | ||
| Max out put | Kg/h | 720-920kg/h | |
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| Cooling mixer | Total motor power | kw | 11 |
| Body of boiler | one set made of stainless steel | ||
| Lodicules of water circling cooling | one set made of stainless steel | ||
| Running Water pressure | Mpa | ≥0.1 | |
| Electric equipment controlling set | one set | ||
| Controlling platform | one unit welded by steel | ||
| Cold mixing mixer volume | 1000L | ||
| Reducer model | WPO175 1：20 | ||
| Max out put | Kg/h | 720-920kg/h | |
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11.PVC pipe belling machine Full automatic
| Technical parameter: |
| l Model： SGK-315 |
| l Application ranger（mm）： 75-315mm |
| l Axis height（mm）： 1000-190 |
| l Fast hauling off motor（KW）： 1.1 |
| l Lift motor power （KW）： 1.1 |
| PLC XINJIE OR CHINA BRAND |
| Text famous brand of china |
| Temperature control meter famous brand of china |
| l Photoelectric switch famous brand of china |
| l Air-break switch Delixi |
| l Contactor Schneider of France |
| l Pneumatic components ： Famous bran of china |
| l Air cylinder： china and Italy joint venture |
12. 600 PVC pulvertizer www.cuishimachine.com www.cuishiextruder.com
1、 According to the heat work equivalent: after doing work per hour into 860 kcal heat, this machine is external exhaust, the air volume is large, by the import and export of the wind temperature difference on behalf of most of the heat, a small part of the heat is solved by water cooling. Requirements: The inlet temperature of the cooling water is not more than 25, the outlet water temperature is not more than 50, and the cooling water flow is appropriately increased in summer to reduce the temperature。
13. SWP630 PVC Pipe Crusher
Electric cabinet system: The main accessories are Siemens or Schneider
- Number of moving knives: 6 pieces
- Number of fixed knives: 4 pieces
-- -Air delivery system:
+ Motor: 3Kw – Brand Red Flag
+ Volume of stainless steel air hopper: 100 cubic meters (liters)
14.PVC Pipe Thread Cutting Machine
200-315mm Automatic pipe internal and external thread machine
| 1 | type | CS-315 |
| 2 | Pipe diameter | ￠200mm/￠250mm/￠315mm |
| 3 | Pipe length | 3m，6m |
| 4 |
center height
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1000mm |
| 5 |
Use voltage
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380V, 50HZ，3phase |
| 6 |
compressed air pressure
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0.6Mpa |
| 7 | Total power | 8KW |
| 8 | Main motor | 3KW |
| 9 | Forward motor | 0.75KW |
| 10 |
Dust fan power
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3KW |
| 11 |
Lifting motor power
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0.37KW |
| 12 |
height adjustment
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Electric adjustment----by button
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| 13 | Machine color | With customer need |
| 14 | Machine size | 8370*2250*2300 |
| 15 | Machine weight | 2800KG |
| 16 |
thread type
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T-shaped external thread and T-shaped internal thread
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| 17 | Blade material | W18Cr4V |
15 PIPE GROOVING MACHINE
| 1 | TYPE | CS-315 | |
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| 2 | PIPE DIAMETER | ￠200mm/￠250mm/￠315mm | |
| 3 | PIPE LENGTH | 3M , 6M | |
| 4 | center height | 700-900mm | |
| 5 | Use voltage | 380V, 50HZ，3phase | |
| 6 |
compressed air pressure
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0.6Mpa | |
| 7 | Total power | 10KW | |
| 8 | Main moto | 3KW | |
| 13 | Machine color | With customer need | |
| 14 | MACHINE SIZE | 7750*1430*1900 | |
| 15 | MACHINE WEIGHT | 2500KG | |
| 16 |
Grooving Type
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horizontal groove
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| 17 | Blade material | W18Cr4V | |
